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Opel Astra, Zafira

since 1998 of release

Repair and car operation



Opel Astra
+ Opel Astra and Zafira Cars
+ Operation manual
+ Routine maintenance
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Manual transmission
+ Automatic transmission
- Coupling and power shafts
   Specifications
   - Coupling
      Coupling - the general information and check of a condition of components
      Removal and installation of the main cylinder of coupling
      Removal and installation of assembly of the executive cylinder of coupling with the vyzhimny bearing
      Air removal from a hydraulic path of a drive of switching off of coupling
      Removal and installation of a pedal of coupling
      Removal, check of a condition and installation of components of coupling
   + Power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

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Removal and installation of the main cylinder of coupling

Removal

 PERFORMANCE ORDER

  1. For the purpose of ensuring adequate access remove the assembly block of the relay with from the top part of the hydraulic modulator of system of anti-blocking of brakes (ABS). Remove and take aside a basic arm of the holder of the relay.
  2. Carefully wipe an external surface of the main cylinder and enclose under it a rags lump for collecting spilled hydraulic liquid.
  1. Clamp press the submitting hose connecting the tank to the main cylinder.

Hose it is necessary to press at distance about 5 cm from a cut of the cylinder of the end tense on the union. At once закупорьте an opening in the tank in order to avoid hit to the dirt highway.

  1. Remove a clamp, shift a collar and disconnect from the main cylinder a hydraulic tube — for the purpose of minimization of losses of hydraulic liquid wind shtutserny knot with rags. At once закупорьте the open ends of the line and the union in order to avoid hit in dirt system.

In order to avoid damage of a paint and varnish covering, do not allow hit of hydraulic liquid on the painted surfaces of body panels! Remove from the shtutserny socket a sealing ring — at assembly it is subject to replacement without fail.

  1. In salon of the car disconnect from a coupling pedal a returnable spring. Dismantle the left bottom section of furnish of the dashboard (see. Head the Body), release a clamp, take a pin and disconnect from a coupling pedal a cutting finger of a pusher of the main hydraulic cylinder.
  1. In the same place give two nuts of fastening of the main cylinder to a partition of an impellent compartment / to a basic arm of a pedal. Pass to an impellent compartment and remove assembly of the main cylinder assembled with sealing laying.

Installation

Prepare a new sealing ring of the shtutserny socket of connection for the main cylinder of a hydraulic tube.


 PERFORMANCE ORDER

  1. Make sure of absoluteness of purity and dryness of interfaced surfaces of assembly of the main cylinder of coupling and a partition of an impellent compartment. Establish into place sealing laying.
  2. Get the main cylinder on the regular place and fix it bolts, having by hand tightened nuts of the last.
  3. Restore initial connection of hydraulic lines — do not forget to replace sealing elements and track reliability of fixing of shtutserny connections.

At connection of a hydraulic tube to the main cylinder the shtutserny socket should publish characteristic click.

  1. Tighten nuts of fastening of the cylinder with demanded effort.
  2. Connect a cylinder pusher to a pedal of coupling and fix a cutting finger a new pin — before installation of a pin grease it with universal greasing. Connect to a pedal a returnable spring, then establish into place the bottom section of furnish of the dashboard.
  3. Establish into place an arm of the holder of the relay and the assembly block.
  4. In summary "pump over" a hydraulic path for the purpose of removal from it air jams (see. Air removal from a hydraulic path of a drive of switching off of coupling).