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Opel Astra, Zafira

since 1998 of release

Repair and car operation



Opel Astra
+ Opel Astra and Zafira Cars
+ Operation manual
+ Routine maintenance
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Manual transmission
+ Automatic transmission
- Coupling and power shafts
   Specifications
   - Coupling
      Coupling - the general information and check of a condition of components
      Removal and installation of the main cylinder of coupling
      Removal and installation of assembly of the executive cylinder of coupling with the vyzhimny bearing
      Air removal from a hydraulic path of a drive of switching off of coupling
      Removal and installation of a pedal of coupling
      Removal, check of a condition and installation of components of coupling
   + Power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

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Removal and installation of a pedal of coupling


The scheme of connection of a pusher of the main cylinder to a coupling pedal

1 — the Clamp of a fixing pin
2 — the Pin of fastening of a cutting finger

3 — the Cutting finger of a pusher
4 — the Sensor switch of provision of a pedal of coupling (model with tempostaty)

Removal

 PERFORMANCE ORDER

  1. In salon of the car remove the bottom section of furnish on the left side of the dashboard (see. Head Body).
  2. Disconnect from a coupling pedal a returnable spring. Take a clamp and remove a fastening pin to a pedal of a cutting finger of a pusher of the main cylinder of coupling (see an illustration the Scheme of connection of a pusher of the main cylinder to a coupling pedal).
  3. Turn out two bolts of fastening of a basic arm of a pedal to a steering cross-piece.
  4. On equipped a control system of the speed (темпостат) models disconnect electroconducting and remove from an arm the sensor switch of provision of a pedal (see an illustration the Scheme of connection of a pusher of the main cylinder to a coupling pedal).
  5. Give two nuts of fastening of an arm of a pedal to a partition impellent to the compartment / the main thing to the coupling cylinder.
  6. Push hairpins of the main cylinder back so that they did not stick out of a partition.
  7. Accurately remove pedal assembly and take it from salon.
  8. Check a pedal arm on existence of deformations and damages (the knot is executed easily deformable with a view of safety increase at collision). Estimate degree of wear of plugs. Replace the failed components. In case of need the pedal can be removed from an arm by a way of a reversing of fixing bolts.

Installation

 PERFORMANCE ORDER

  1. If the pedal knot was disassembled, establish into place all removed components, - before installation it is necessary to grease a pedal and plug axis with universal greasing. Connect a returnable spring and reliably tighten fixture. Before knot installation on the car check smoothness of a course of a pedal.
  2. Establish pedal assembly on a partition of an impellent compartment, - track correctness of landing to it cutting finger of a pusher of the main cylinder. Acquire bolts of fastening of assembly to a steering cross-piece.
  3. Having pulled for a pusher rod, push hairpins of fastening of the main cylinder through a partition and fill them in openings of an arm of pedal assembly. Screw new fixing nuts and tighten them with demanded effort.
  4. With universal greasing grease an axial pin of a cutting finger of a pusher, plant it on a pedal of coupling and fix a fixing pin, - track reliability of landing of a clamp.
  5. Tighten with demanded effort bolts of fastening of a pedal to a steering cross-piece.
  6. Connect a returnable spring.
  7. On equipped tempostaty models establish into place the sensor switch of provision of a pedal of coupling, previously having drowned its union. Connect to the sensor electroconducting, then against the stop squeeze out a coupling pedal, extend a plunzher of the sensor and again release a pedal for the purpose of sensor self-installation.
  8. Establish into place the bottom section of furnish of the dashboard. Before beginning operation of the car make sure of serviceability of functioning of coupling.