Opel Astra, Zafira

since 1998 of release

Repair and car operation



Opel Astra
+ Opel Astra and Zafira Cars
+ Operation manual
+ Routine maintenance
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
- Brake system
   Specifications
   System of anti-blocking of brakes (ABS) and antiprobuksovochny system (TCS) - the general information and codes of malfunctions
   Pumping of brake system
   Check of a condition and replacement of brake lines and hoses
   Replacement of blocks of disk brake mechanisms of forward wheels
   Replacement of blocks of disk brake mechanisms of back wheels
   Replacement of boots of drum-type brake mechanisms of back wheels
   Condition check, removal and installation of a brake disk
   Removal, check of a condition and installation of a brake drum
   Removal, regenerative repair and installation of supports of disk brake mechanisms of forward wheels
   Removal, regenerative repair and installation of supports of disk brake mechanisms of back wheels
   Removal, service and installation of wheel cylinders of drum-type brake mechanisms of back wheels
   Removal and installation of the main brake cylinder
   Removal and installation of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of assembly of the vacuum amplifier of brakes
   Removal, check of serviceability of functioning and installation of the return valve of the vacuum amplifier of brakes
   Removal and installation of the vacuum pump of the servo-driver of the brake amplifier (diesel models)
   Check of serviceability of functioning of the vacuum pump of the servo-driver of the brake amplifier (diesel models)
   Adjustment of a drive of the parking brake
   Removal and installation of the lever of the parking brake
   Removal and installation of cables of a drive of the parking brake
   Removal, installation and adjustment of the sensor switch of stoplights
   Removal and installation of the sensor switch of a control lamp of raising of the parking brake
   Removal and installation of the ABS and TCS components
   Removal, installation and adjustment of the valve regulator of pressure in hydraulic contours of brake mechanisms of back wheels
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

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Removal and installation of a pedal of a foot brake

Removal

 PERFORMANCE ORDER

  1. Disconnect a negative wire from the battery and take him aside.
  2. Remove the dashboard (see. Head Onboard electric equipment).
  3. Turn out lateral nuts of fastening of a basic arm of a pedal to a steering cross-piece.
  4. In salon of the car turn out fixing screws and remove lateral panels of furnish of a driver's foot well.
  5. Release rotary clamps and remove the left bottom section of furnish of the dashboard. Remove a sleeve of supply of air in a driver's foot well. Disconnect electroconducting from the sensor switch of stoplights, turn the switch and liberate it from a pedal arm.
  6. Give fixing nuts and remove from the floor panel an accelerator pedal.
  7. Disconnect an electroconducting plait from the holder of the assembly block of safety locks.
  8. Unhook a returnable spring.
  9. Having hooked a screw-driver, remove a clamp and take a fastening pin to a pedal of a cutting finger of a rod of the servo-driver of the vacuum amplifier. Remove a washer.
  10. Give nuts of fastening of the vacuum amplifier to an arm of a pedal and remove an arm assembled with a pedal, - the working space is very limited. At first separate an arm from racks of a steering cross-piece, then unbend it up and with turn remove, - try not to damage electroconducting and the components located in close proximity. In case of need remove an intermediate shaft of a steering column (see. Head Suspension bracket and steering).
  11. Having remembered installation of a pedal Give a fixing nut and remove a pedal axis, - try to remember the adjusting provision of components. Remove from an arm a pedal, plugs and a returnable spring.
  12. Check components of pedal assembly on existence of signs of wear and mechanical damages. Special attention give to a condition of axial plugs. Defective components replace.

Installation

 PERFORMANCE ORDER

  1. Grease rubbing and basic surfaces of components of assembly with universal greasing. Establish a pedal on an arm, screw fixing nuts and tighten them with demanded effort.
  2. Accurately get pedal assembly on the regular place and arrange it on a partition of an impellent compartment, having tracked correctness of combination of openings in an arm with hairpins of the servo-driver of the vacuum amplifier of brakes. Screw fixing nuts and tighten them with demanded effort. If removed, establish into place an intermediate shaft of a steering column (see. Head Suspension bracket and steering).
  3. Connect to a pedal a pusher of the vacuum amplifier and fix it a pin and a clamp.
  4. Connect a returnable spring of a pedal.
  5. Fix an electroconducting plait on the basis of the assembly block of safety locks.
  6. Connect electroconducting to an accelerator pedal, establish a pedal and tighten fixing nuts.
  7. Before installation of the sensor switch of stoplights on an arm, drown completely it a plunzher. Fill the sensor switch on the regular place and, having turned, fix in an arm. Attach electroconducting. Squeeze out a pedal and extend a plunzher of the sensor switch. After a pedal otpuskaniye the plunzher will occupy working situation.
  8. Establish a sleeve of supply of air in a driver's foot well and the bottom section of furnish of the dashboard.
  9. Establish lateral panels of furnish of a driver's foot well.
  10. Screw and tighten lateral nuts of fastening of an arm of a pedal to a steering cross-piece.
  11. Establish the dashboard (see. Head Onboard electric equipment).
  12. Connect a negative wire to the battery.
  13. Check serviceability of functioning of a pedal and the sensor switch of stoplights.