Opel Astra, Zafira

since 1998 of release

Repair and car operation



Opel Astra
+ Opel Astra and Zafira Cars
+ Operation manual
+ Routine maintenance
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
- Brake system
   Specifications
   System of anti-blocking of brakes (ABS) and antiprobuksovochny system (TCS) - the general information and codes of malfunctions
   Pumping of brake system
   Check of a condition and replacement of brake lines and hoses
   Replacement of blocks of disk brake mechanisms of forward wheels
   Replacement of blocks of disk brake mechanisms of back wheels
   Replacement of boots of drum-type brake mechanisms of back wheels
   Condition check, removal and installation of a brake disk
   Removal, check of a condition and installation of a brake drum
   Removal, regenerative repair and installation of supports of disk brake mechanisms of forward wheels
   Removal, regenerative repair and installation of supports of disk brake mechanisms of back wheels
   Removal, service and installation of wheel cylinders of drum-type brake mechanisms of back wheels
   Removal and installation of the main brake cylinder
   Removal and installation of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of assembly of the vacuum amplifier of brakes
   Removal, check of serviceability of functioning and installation of the return valve of the vacuum amplifier of brakes
   Removal and installation of the vacuum pump of the servo-driver of the brake amplifier (diesel models)
   Check of serviceability of functioning of the vacuum pump of the servo-driver of the brake amplifier (diesel models)
   Adjustment of a drive of the parking brake
   Removal and installation of the lever of the parking brake
   Removal and installation of cables of a drive of the parking brake
   Removal, installation and adjustment of the sensor switch of stoplights
   Removal and installation of the sensor switch of a control lamp of raising of the parking brake
   Removal and installation of the ABS and TCS components
   Removal, installation and adjustment of the valve regulator of pressure in hydraulic contours of brake mechanisms of back wheels
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

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Removal and installation of cables of a drive of the parking brake

Removal

On models with drum-type brake mechanisms of back wheels the driving cable consists of four sections: a short lobby (primary), connecting a control lever with a jack plate; two main cables (the main section), the jack connecting a plate with back cables and two short cables connecting the main cables to back boots of brake mechanisms. On models with disk mechanisms the second section is connected directly to executive levers of supports and need for back short cables disappears. Each section can be removed in an individual order.

Forward section

 PERFORMANCE ORDER

  1. Prop up forward wheels protivootkatny boots, поддомкратьте a back of the car and establish it on props. Completely release the parking brake.
  2. Remove the central console (see. Head Body).
  1. Completely release an adjusting nut in a forward part of the basis of a control lever of the parking brake.

    1 — the Adjusting nut
    2 — Fixing nuts

  1. In case of need disconnect a cable from directing on a basis plate.
  2. Under the car disconnect electroconducting from a lambda probe.
  3. Remove a reception pipe and intermediate section of system of production of the fulfilled gases (see. Head of the Power supply system and release). Remove подвесы the central part of system of release from basic arms on the car bottom.
  4. Give fixing nuts and remove from the car bottom the thermofilter.
  5. Having developed on 90 °, disconnect a forward cable from a jack plate.
  6. Liberate a rubber sealing element from a plate of the basis of the lever and involve a cable in car salon. Remove a sealing element.

Main section

The main section consists of two cables and a jack plate.


 PERFORMANCE ORDER

  1. Prop up forward wheels protivootkatny boots, поддомкратьте a back of the car and establish it on props. Completely release the parking brake.
  2. Remove the central cover of the console and liberate from the console a protective cover of the lever of the parking brake. For the purpose of ensuring access to an adjusting nut lift a cover up.
  3. Release a nut a little, having provided a cable a necessary weak point.
  4. On models with drum-type brake mechanisms of back wheels disconnect tips of both cables of the main section from short back cables. On models with disk back brake mechanisms, having wrung out a screw-driver executive levers of supports, disconnect from them tips of the main cables, remove clamps and liberate covers of cables from basic arms on supports.
  5. Under the car disconnect electroconducting from a lambda probe.
  6. Remove a reception pipe and intermediate section of system of production of the fulfilled gases (see. Head of the Power supply system and release). Remove подвесы the central part of system of release from basic arms on the car bottom.
  1. Give fixing nuts and remove from the car bottom the thermofilter.
  1. Having developed on 90 °, disconnect a forward cable from an equalizer plate.
  1. Liberate cables of the main section from basic arms on a back beam and a fuel tank and take them from under the car.

    A — the Left nuts of fastening of the vacuum amplifier of brakes
    B — the Right nuts of fastening of the vacuum amplifier of brakes

A.

B.

Back cables (drum-type back brake mechanisms)

 PERFORMANCE ORDER

  1. Prop up forward wheels protivootkatny boots, поддомкратьте a back of the car and establish it on props. Completely release the parking brake. Remove the corresponding back wheel.
  2. Remove back brake boots (see. Replacement of boots of drum-type brake mechanisms of back wheels).
  1. Remove from a brake board a lock bracket and extend a cable forward.

  1. Disconnect a back cable from a tip of the corresponding cable of the main section.

Installation

Installation is made as it should be, the return to an order of dismantle of components.

 PERFORMANCE ORDER

  1. In summary make cable adjustment (see. Adjustment of a drive of the parking brake). Make sure of reliability of fastening of tips of cables to a kompensatorny plate. Track correctness of landing of a protective sleeve of a forward cable.