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Opel Astra, Zafira

since 1998 of release

Repair and car operation



Opel Astra
+ Opel Astra and Zafira Cars
+ Operation manual
+ Routine maintenance
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
- Brake system
   Specifications
   System of anti-blocking of brakes (ABS) and antiprobuksovochny system (TCS) - the general information and codes of malfunctions
   Pumping of brake system
   Check of a condition and replacement of brake lines and hoses
   Replacement of blocks of disk brake mechanisms of forward wheels
   Replacement of blocks of disk brake mechanisms of back wheels
   Replacement of boots of drum-type brake mechanisms of back wheels
   Condition check, removal and installation of a brake disk
   Removal, check of a condition and installation of a brake drum
   Removal, regenerative repair and installation of supports of disk brake mechanisms of forward wheels
   Removal, regenerative repair and installation of supports of disk brake mechanisms of back wheels
   Removal, service and installation of wheel cylinders of drum-type brake mechanisms of back wheels
   Removal and installation of the main brake cylinder
   Removal and installation of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of assembly of the vacuum amplifier of brakes
   Removal, check of serviceability of functioning and installation of the return valve of the vacuum amplifier of brakes
   Removal and installation of the vacuum pump of the servo-driver of the brake amplifier (diesel models)
   Check of serviceability of functioning of the vacuum pump of the servo-driver of the brake amplifier (diesel models)
   Adjustment of a drive of the parking brake
   Removal and installation of the lever of the parking brake
   Removal and installation of cables of a drive of the parking brake
   Removal, installation and adjustment of the sensor switch of stoplights
   Removal and installation of the sensor switch of a control lamp of raising of the parking brake
   Removal and installation of the ABS and TCS components
   Removal, installation and adjustment of the valve regulator of pressure in hydraulic contours of brake mechanisms of back wheels
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

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Removal, check of a condition and installation of a brake drum

Remember that developed in the course of operation of brake mechanisms the dust can contain extremely unhealthy the person asbestos. At all do not blow off a dust the compressed air and do not inhale it — at service of mechanisms put on a protective mask or a respirator. At all do not use for rubbing of components of brake system by gasoline or solvents on an oil basis — apply only firm cleaners or methyl alcohol!

Removal

 PERFORMANCE ORDER

  1. Remove a cap of a wheel and weaken wheel bolts. Prop up forward wheels protivootkatny boots, поддомкратьте a back of the car and establish it on props. Remove the corresponding back wheel.
  2. Completely release the parking brake.
  1. Turn out fixing screw of a drum
  1. Remove a drum — in case of need if the drum on gives in to removal, take a cap from an opening in a brake board and reduce boots, having wrung out the executive lever of the parking brake a screw-driver.

Check

 PERFORMANCE ORDER

  1. To Smetita from components of the brake mechanism accumulated on from surfaces a dust (see the prevention at the beginning).
  2. Check a condition of an internal working surface of a drum, in case of identification of furrows or deep scratches replace drums of both brake mechanisms.
  3. Insignificant defects it can be eliminated with a way of a pro-point of a drum provided that the maximum admissible size of its diameter will not be exceeded.

Both drums are subject to a pro-point on identical depth. Originators of the real Management recommend to make replacement of brake boots after a pro-point of drums.

Installation

 PERFORMANCE ORDER

  1. Before installation of a drum Make sure that the executive lever is densely pressed to a boot edge.
  2. Establish a drum and tighten with demanded effort fixing bolt. In case of need reduce boots by rotation of an adjusting wheel of a razzhimny level for the purpose of free landing of a drum.
  3. For the purpose of activation of the adjusting mechanism several times squeeze out a pedal of a foot brake — ask the assistant to listen to clicks published mechanisms. The termination of a clicking testifies to completion of adjustment.
  4. Establish a wheel, lower the car on the earth and tighten wheel nuts with demanded effort.