Opel Astra, Zafira

since 1998 of release

Repair and car operation



Opel Astra
+ Opel Astra and Zafira Cars
+ Operation manual
+ Routine maintenance
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
- Body
   Specifications
   Care of components of a body and car bottom
   Care of vinyl elements of furnish
   Care of an upholstery and salon carpets
   Repair of insignificant damages of body panels
   Repair of seriously damaged body panels
   Service of loops and car locks
   Replacement wind and the other fixed glasses
   Removal and installation of bumpers
   Removal and installation of forward wings
   Removal and installation of a decorative front grille
   Removal, installation and cowl adjustment
   Removal and installation of loops of a cowl
   Removal and installation of components of the lock of a cowl
   Removal and installation of a cable of a drive of an otpuskaniye of a latch of the lock of a cowl
   Removal, installation and adjustment of doors
   Removal and installation of the internal handle of a door
   Removal and installation of the external handle of a door
   Removal and installation of door locks
   Removal and installation of cylinders of locks of forward doors
   Removal and installation of the drummer of the door lock
   Removal and installation of door glasses
   Removal and installation of a regulator of a window regulator
   Removal and installation of a cover of a luggage compartment (Sedan model)
   Removal and installation of loops of a cover of a luggage compartment
   Removal and installation of components of a cover of a luggage compartment
   Removal and installation of a door of a back (Hatchback models and Versatile person)
   Removal and installation of loops of a door of a back
   Removal and installation of components of a door of a back
   Removal and installation of components of the uniform lock
   Removal and installation of components of the electric drive of window regulators (at the corresponding complete set of the car)
   Removal and installation of door rear-view mirrors
   Removal and installation of glass of a door rear-view mirror
   Removal and installation of components of the electric drive of rear-view mirrors
   Removal and installation of an internal rear-view mirror
   Removal and installation of elements of the panel of a fairing of a windscreen
   Removal and installation of glass of the top hatch
   Removal and installation of components of the top hatch
   Removal and installation of loker of protection of wheel arches - the general information
   Removal and installation of a door of the hatch of a jellied mouth of a fuel tank
   Removal and installation of elements of furnish of a body
   Removal and installation of forward seats
   Removal and installation of back seats
   Removal and installation of modules of emergency natyazhitel of seat belts of forward seats
   Removal and installation of seat belts
   Removal and installation of the top adjustable anchor knots of seat belts
   Removal and installation of panels of internal furnish of salon
   Removal and installation of the central console
   Removal and installation of a ware box
   Removal and dashboard installation
+ Onboard electric equipment

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Removal and dashboard installation

Models of cars considered in the real Management are equipped with system of additional safety (SRS). Before starting performance of any works near the block of a safety cushion, a steering column or the dashboard, disconnect SRS in order to avoid receiving traumas at its casual operation (see. Head Onboard electric equipment). Electroconducting of a chain of SRS is easy for distinguishing on yellow color of isolation.


See also illustrative material given in Head the Operation manual.

Astra models

 PERFORMANCE ORDER

  1. Disconnect a negative wire from the battery. Before starting performance of the forthcoming works wait not less than one minute during which the condenser of the independent SRS power supply should be discharged.
  2. Remove the central console and an ashtray (see. Removal and installation of a ware box).
  1. Remove a rug, then a screw-driver release the top and bottom clamps.
  1. Liberate from the dashboard a box for trifles.
  1. Remove a radio receiver and its assembly box (see. Head Onboard electric equipment). On the models equipped with navigation system, remove the block of the last (see. Head Onboard electric equipment).
  1. Through the formed opening a screw-driver release clamps of handles of management of functioning of a heater and remove them from the control panel.
  1. Turn out the bottom fixing bolts, accurately remove from the dashboard a decorative slip.
  1. Then disconnect electroconducting from assembly of the multipurpose display.
  1. Remove the switch of the alarm system (see. Head Onboard electric equipment) also disconnect its electroconducting. In case of need turn out fixing screws and remove from the panel the multipurpose display.
  1. Remove the switch of management of functioning of the lighting devices, established from the driver's party of the dashboard (see. Head Onboard electric equipment). Turn out fixing screws and remove from the dashboard the deflector of a lateral air line and the switch.
  1. After deflector deployment down through the fixed situation access to fixing screws through its lattice should open.
  1. If the deflector turns hardly, turn out screws through a lattice, then release lateral clamps and develop the deflector before installation.
  1. Liberate the deflector from the dashboard and take from it screws.
  1. Disconnect electroconducting from the case of the switch of management of functioning of lighting devices and lower the last down.
  1. Remove a ware box (see. Removal and installation of a ware box).
  1. Having developed down the deflector of the right lateral air line, turn out through its lattice fixing screws.
  1. Turn out also a bolt of fastening of the deflector and remove the last from the dashboard.
  1. Through an opening under installation of a ware box disconnect electroconducting from the module of a passenger safety cushion, - try not to damage conclusions of the contact socket.
  1. Remove a steering wheel (see. Head Suspension bracket and steering). Remove from the dashboard the left bottom section of furnish.

    Scheme of installation of the bottom sections of furnish of the dashboard

  1. Turn out fixing screws and remove the top and bottom sections of a casing of a steering column (see. Head Suspension bracket and steering).
  2. Remove podrulevy switches (see. Head Onboard electric equipment).
  3. Remove a combination of devices (see. Head Onboard electric equipment).
  1. Remove a box for trifles on the left side of the dashboard.

    A — the Scheme of an arrangement of clamps of fastening of a driver's box for trifles
    B — the Reversing of fixing screws
    C — box Extraction for trifles from the dashboard

A.

B.

C.
  1. For the purpose of expansion of working space remove both lobbies of a seat (see. Removal and installation of forward seats).
  1. Accurately remove internal overlays of thresholds, turn out fixing screws and remove forward angular overlays of thresholds.
  1. Disconnect electroconducting from a back part of the dashboard, - try to remember a route of laying of plaits.
  1. Remove the right bottom section of furnish of the dashboard (see. Removal and installation of panels of internal furnish of salon) and a sleeve of supply of air in a passenger foot well.
  1. Separate from the dashboard the deflector of a sleeve of supply of air on having blown in a windscreen.
  1. Under a windscreen turn out three screws of fastening of the obverse panel to a partition of an impellent compartment, - lateral screws are covered with plastic caps.

    A — Forward screws of fastening of the dashboard
    B — the Lateral screw of fastening of the dashboard (the plastic cap is removed)

A.

B.
  1. Make sure that all electroconducting is disconnected and nothing disturbs dashboard removal.
  2. Together with the assistant accurately separate the panel from a partition of an impellent compartment and carefully take it from car salon.
  3. Installation is made upside-down. Track correctness of laying of electroconducting. The description of procedures of installation of deflectors of lateral air lines is provided in the Head of System of cooling, heating.

Zafira models

 PERFORMANCE ORDER

  1. Disconnect a negative wire from the battery. Before starting performance of the forthcoming works wait not less than one minute during which the condenser of the independent SRS power supply should be discharged.
  2. Remove the central console and an ashtray (see. Removal and installation of a ware box).
  3. Remove the control panel a heater (see. Head of System of cooling, heating).
  4. Remove a steering wheel (see. Head Suspension bracket and steering).
  5. Remove podrulevy switches (see. Head Onboard electric equipment).
  6. Remove the ignition switch (see. Head Onboard electric equipment).
  7. Remove a radio receiver and its assembly box (see. Head Onboard electric equipment). On the models equipped with navigation system, remove the block of the last (see. Head Onboard electric equipment).
  1. Having hooked a small screw-driver, release clamps and remove the switch of management of functioning of lighting devices.
  1. Having passed pair of small screw-drivers in an opening under switch installation, release clamps and remove the panel of switches, - pay attention that the socket of electroconducting remains in the dashboard.
  1. Uncover the assembly block of safety locks.
  1. Remove the top section of a lattice of the lateral deflector from the outer side of the dashboard, turn out screws of fastening of a decorative overlay of the dashboard, - all screw over a guard, one screw in the top external corner, one screw in a lattice of the top internal corner and four screws below.

    A — Removal of the top section of a lattice of the lateral deflector
    B — the Reversing of the lateral screw of fastening of a decorative overlay of the dashboard
    C — the Internal screw can be turned out through a deflector lattice

A.

B.

C.
  1. Remove from the dashboard a decorative slip and disconnect electroconducting.
  1. Remove a combination of devices (see. Head Onboard electric equipment), - do not forget to disconnect electroconducting.
  1. Give a nut and the screw of fastening of the assembly block of safety locks, liberate an electroconducting plait from the holder in an opening under installation of an instrument guard and release a plastic collar.
  1. Remove the assembly block and take him aside.
  1. Having hooked a shlitsevy screw-driver with a wide sting (or a shpatel), accurately remove from the dashboard the forward decorative slip established under a windscreen.

    A — Otpuskaniye of clamps of a forward decorative overlay of the dashboard
    B — Removal of a forward slip from the dashboard

A.

B.
  1. Remove plastic caps, turn out fixing screws and remove decorative slips from racks And.
  1. Remove also external sections of furnish from both parties of the dashboard.
  1. Remove forward lateral panels of an upholstery from both parties of salon, then remove the bottom panels of furnish from racks And.
  1. Remove a ware box (see. Removal and installation of a ware box).
  1. Remove the deflector of the right air line.
  1. Turn out fixing screws.
  1. Remove the deflector case.
  1. Remove the bottom sections of furnish of the dashboard (see. Removal and installation of the central console), release clamps and remove the bottom air lines of systems of heating / ventilation of salon.
  1. Disunite contact sockets of the electroconducting laid under the dashboard, - try to remember an order of connection and a route of laying of plaits.
  1. Remove caps and turn out screws of fastening of the dashboard. Also remove consolidations from apertures of doors around the dashboard.

    A — the Reversing of forward screws of fastening of the dashboard
    B — Fixing screws are under plastic caps

A.

B.
  1. Together with the assistant, accurately separate the dashboard from a partition of an impellent compartment and take it from salon.
  2. Installation is made upside-down. Track correctness of laying of electroconducting. The description of procedures of installation of deflectors of lateral air lines is provided in the Head of System of cooling, heating.