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Opel Astra, Zafira

since 1998 of release

Repair and car operation



Opel Astra
+ Opel Astra and Zafira Cars
+ Operation manual
+ Routine maintenance
- Engine
   Specifications
   Check of kompressionny pressure in cylinders
   Diagnostics of a condition of the engine with use of the vacuum gage
   + Procedures of repair of petrol SOHC engines without their extraction from the car
   + Procedures of repair of petrol DOHC engines without their extraction from the car
   + Procedures of repair of diesel engines of 1.7 l and 2.0 l without their extraction from the car
   + General and major maintenance of the engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

http://flashlottos24.ru/


Specifications

General parameters

The full list of the engines used for a complete set of the Opel Astra-G/Zafira models

Petrol engines

Astra-G

Working volume (l)

Code designation

Type

The developed capacity
kW (h.p.)

Year of release

1.2

X12XE

1.2i 16V DOHC

kW (h.p.)

03/1988-

Z12XE

1.2i 16V DOHC

48 (65)

сен.00

1.4

X14XE

1.4i 16V DOHC

55 (75)

03/1998-

Z14XE

1.4i 16V DOHC

66 (89)

09/2000-

1.6

X16SZR

1.6i SOHC

66 (89)

03/1998-08/2000

X16XEL

1.6i 16V DOHC

55 (75)

03/1998-08/2000

C16SEL

1.6i SOHC

74 (100)

09/1998-

C16SEL

1.6i CS, CD,
CDE DOHC 16V

74 (100)

10/1999-

Z16SE

1.6i SOHC

74 (100)

09/2000-

Z16XE

1.6i 16V DOHC

62 (85)

Z16XE

Cabrio of 1.6i 1 DOHC

74 (100)

03/2001-

1.8

X18XE1

1.8i 16V DOHC

74 (100)

03/1998-08/2000

X18XE1

Coupe 1.8i 16V DOHC

85 (115)

09/1999-08/2000

X18XE1

1.8i CDE,
CSE 16V DOHC

85 (115)

окт.99

Z18XE

Coupe 1.8i 16V DOHC

85 (115)

09/2000-

Z18XE

1.8i 16V DOHC

92 (125)

09/2000-

Z18XEL

Coupe 1.8i DOHC

92 (125)

03/2001-

Z18XE

Cabrio of 1.8i 1 DOHC

85 (115)

03/2001-

2.0

X20XEV

2.0i 16V DOHC

92 (125)

03/1988-

C20SEL

2.0i CDX, CSX DOHC

100 (136)

10/1999-

Z20XER

2.0i 16V DOHC

95 (129)

09/2000-

Z20LET

Coupe 2.0i 16V DOHC

118 (160)

12/2000-

2.2

Z22SE

2.2i 16V DOHC

141 (192)

09/2000-

Z22SE

Coupe 2.2i 16V DOHC

108 (147)

12/2000-

Z22SE

Cabrio of 2.2i 1 DOHC

108 (147)

03/2001-

Zafira

Working volume (l)

Code designation

Type

The developed capacity
kW (h.p.)

Year of release

1.6

X16XEL

1.6i 16V DOHC

74 (100)

03/1999-08/2000

Z16XEL

1.6i 16V DOHC

74 (100)

09/2000-

CNG (Gasmotor)

1.6i 16V

71 (96)

09/2001-

1.8

X18XE1

1.8i 16V DOHC

85 (115)

03/1999-08/2000

Z18XE

1.8i 16V DOHC

92 (125)

09/2000-

2.0

Z20

2.0 16V Turbo

141 (192)

09/2001-

2.1

Z22SE

2.2 16V DOHC

108 (147)

09/2000-

Diesel engines

Astra-G

Working volume (l)

Code designation

Type

The developed capacity
kW (h.p.)

Year of release

1.7

X17DTL

1.7DTL SOHC-Turbo

50 (75)

03/1998-08/2000

Y17DT

1.7DT DOHC

55 (75)

09/2000-

Y17DIT

1.7DIT DOHC-Turbo

55 (75)

08/2000-

2.0

X20DTL

2.0DTL 16V SOHC-Turbo

60 (82)

03/1998-08/2000

Y20DTL

2.0DTL 16V SOHC-Turbo

60 (82)

09/2000-

Y20DTH

2.0DTH 16V SOHC-Turbo

74 (100)

09/2000-

2.2

Y2.2DTR

2.2DTR

-

-

Zafira

Working volume (l)

Code designation

Type

The developed capacity
kW (h.p.)

Year of release

2.0

X20DTL

2.0DTL 16V SOHC-Turbo

60 (82)

03/1998-08/2000

Y20DTL

2.0DTL 16V SOHC-Turbo

74 (100)

09/2000-

2.2

Y2.2DTR

2.2DTR

-

-

Designations of the engines considered in the real Management

Petrol engines

8-клапанный SOHC engine in volume of 1.6 l

X16SZR

16-klapanny DOHC engines

  • 1.4 l

X14XE

  • 1.6 l

X16XEL

  • 1.8 l

X18XE1

  • 2.0 l

X20XEV

Diesel engines

8-клапанный the SOHC engine in volume of 1.7 l with a low-pressure head turbo-supercharging

X17DTL

16-klapanny neturbirovanny DOHC engine in volume of 1.7 l

Y17DT

The 16-klapanny DOHC engine in volume of 2.0 l with a low-pressure head turbo-supercharging

X20DTL/Y20DTL

The 16-klapanny DOHC engine in volume of 2.0 l with a high-pressure head turbo-supercharging

Y20DTН

Main operational characteristics

Working volume of cylinders, cm 3

Petrol engines

1.2 l

1199

1.4 l

1389

1.6 l

1598

1.8 l

1796

2.0 l

1998

2.2 l

2198

Diesel engines

1.7 l

1686

2.0 l

1995

2.2 l

2172

Engine capacity, kW (at rpm) / the Torque, Nanometer (at rpm)

X12XE

48 (5600)/110 (4000)

Z12XE

55 (5600)/110 (4000)

Z14XE/X14XE

66 (6000)/125 (4000)

Z16SE/X16SE

62 (5400)/138 (2600)

Z16XE/X16XE

74 (6000)/150 (3600)

Z16XEP/X16XEP

76 (6000)/147 (3600)

Z18XE/X18XE

92 (5600)/170 (3800)

Z20LET/X20LET

141 (5400)/250 (1950 — 5300)

X20XEV

100 (5600)/188 (3400)

X20XER

118 (6800)/188 (4300)

Z22SE/X22SE

108 (5800)/203 (4000)

Y17DT/X17DT

55 (4400)/165 (1800 — 3000)

Y17DT (ECO)

55 (4400)/165 (1800 — 3000)

X20DTL/Y20DTL

60 (4300)/185 (1800 — 2750)

Y20DTH

74 (4300)/230 (1950 — 2500)

Y22DTR

92 (4000)/280 (1500 — 2750)

Extent of compression

Z12XE/X12XE

10.1:1

Z14XE/X14XE

10.5:1

Х16SZR

9.6:1

Z16SE/X16SE

9.6:1

Z16XE/X16XE

10.5:1

Z16XEP/X16XEP

10.5:1

Z18XE/X18XE

10.5:1

Z20LET/X20LET

8.8:1

X20XEV

10.8:1

X20XER

10.8:1

Z22SE/X22SE

10.0:1

Y17DT/X17DT

18.4:1

Y17DT (ECO)

18.4:1

X20DTL/Y20DTL

18.5:1

Y20DTH

18.5:1

Y22DTR

18.5:1

Kompressionnoye pressure

Data are provided only for engines considered in the real Management.


Petrol engines

Nominal rate (all engines considered in the Management), bar

12 — 15

The maximum admissible difference between cylinders (all engines considered in the Management), a bar

1

Diesel engines

Nominal rate, bar

  • X17DT engines

12 — 15

  • Y17DT engines

26 — 30

  • X20DTL/Y20DTL and Y20DTH engines

25 — 28

The maximum admissible difference between cylinders, a bar

  • X17DT engines

1

  • Y17DT engines

1

  • X20DTL/Y20DTL and Y20DTH engines

1

Maximum admissible frequency of rotation, rpm

Z12XE/X12XE

6250

Z14XE/X14XE

6400

Z16SE/X16SE

6000

Z16XE/X16XE

6400

Z16XEP/X16XEP

6400

Z18XE/X18XE

6400

Z20LET/X20LET

6400

X20XEV

Data are not provided

X20XER

Data are not provided

Z22SE/X22SE

6500

Y17DT/X17DT

5100 — 5300

Y17DT (ECO)

5200

X20DTL/Y20DTL

4750

Y20DTH

4950 — 5050

Y22DTR

4920 — 5080

Arrangement / quantity cylinders / number of valves on the cylinder

SOHC engines

ryadnoye/4/2

DOHC engines

ryadnoye/4/4

Operating procedure of cylinders

1-3-4-2 (the first cylinder is located from GRM drive)

Normal direction of rotation of a cranked shaft

Clockwise

Diameter of cylinders, mm

Z12XE/X12XE

72.5

Z14XE/X14XE

77.6

Z16SE/X16SE

79.0

Z16XE/X16XE

79.0

Z16XEP/X16XEP

79.0

Z18XE/X18XE

80.5

Z20LET/X20LET

86.0

X20XEV

86.0

X20XER

86.0

Z22SE/X22SE

86.0

Y17DT/X17DT

79.0

Y17DT (ECO)

79.0

X20DTL/Y20DTL

84.0

Y20DTH

84.0

Y22DTR

84.0

Course of pistons, mm

Z12XE/X12XE

72.6

Z14XE/X14XE

73.4

Z16SE/X16SE

81.5

Z16XE/X16XE

81.5

Z16XEP/X16XEP

81.5

Z18XE/X18XE

88.5

Z20LET/X20LET

86.0

X20XEV

86.0

X20XER

86.0

Z22SE/X22SE

94.5

Y17DT/X17DT

86.0

Y17DT (ECO)

86.0

X20DTL/Y20DTL

90.0

Y20DTH

90.0

Y22DTR

98.0

Working parameters of engines

Working parameters are given only for engines considered in the real Management (see above).


Dimensional characteristics of installation of valves

1 — Height of a head of cylinders
2 — Adjusting height of the directing plug of the valve
3 — Adjusting height of the valve
4 — Width of a working facet of a saddle of the valve in a head of cylinders
5 — the Tilt angle of a facet of a saddle of the valve

6 — Diameter of a core of the valve
7 — the Tilt angle of a facet of a plate of the valve
8 — Length of the valve
9 — Diameter of a plate of the valve

Head of cylinders

The maximum admissible not planeness of an interfaced surface, mm

Petrol engines

0.05

Diesel engines

Engines of 1.7 l of SOHC and DOHC

0.1

Engines of 2.0 l

Data are not provided

Height of a head of cylinders, mm

Petrol engines

Engine of 1.6 l of SOHC

95.9 — 96.1

Engines 1.4, 1.6 of l of DOHC

134.9 — 135.1

Engine of 1.8 l of DOHC

135.8 — 36.0

Engine of 2.0 l of DOHC

134

Diesel engines

Engine of 1.7 l of SOHC

  • Nominal rate

106.10

  • Limiting admissible value

105.75

Engines of 1.7 l of DOHC

94.95 — 95.05

Engines of 2.0 l

140.0

Width of working facets of saddles of valves, mm

Petrol engines

Engine of 1.6 l of SOHC

  • Inlet valves

1.3 — 1.5

  • Final valves

1.6 — 1.8

Engines 1.4, 1.6, 1.8 and 2.0 of l of DOHC

  • Inlet valves

1.0 — 1.4

  • Final valves

1.4 — 1.8

Diesel engines

Engine of 1.7 SOHC (inlet and final)

  • Nominal rate

1.3

  • Limiting admissible value

2.0

Engines of 1.7 l of DOHC (inlet and final)

1.5 — 1.7

Engines of 2.0 l (inlet and final)

1.4 — 1.8

Tilt angle of facets of saddles of valves

Diesel engines of 1.7 l of DOHC

90 °

Camshaft (ы)

Size axial люфта, mm

Petrol engines

Engine of 1.6 l of SOHC

0.09 — 0.21

Engines 1.4, 1.6,1.8 and 2.0 of l of DOHC

0.04 — 0.015

Diesel engines

Engine of 1.7 l of SOHC

0.05 — 0.20

Engine of 1.7 l of DOHC

Data are not provided

Engines of 2.0 l

0.04 — 0.14

Limiting admissible size of radial palpation, mm

Petrol engines

0.040

Diesel engines

Engines of 1.7 l of SOHC and DOHC

0.05

Engines of 2.0 l

0.06

Height of lifting of cams, mm

Petrol engines

Engine of 1.6 l of SOHC

  • Inlet valves

5.61

  • Final valves

6.12

Engines 1.4, 1.6,1.8 DOHC

  • Inlet valves

8.5

  • Final valves

8.0

2.0 DOHC l

  • Inlet valves

10.0

  • Final valves

10.0

Diesel engines

Engine of 1.7 l of SOHC

  • Inlet valves

9.40

  • Final valves

9.40

Engine of 1.7 l of DOHC

  • Inlet valves

7.68

  • Final valves

7.77

Engines of 2.0 l

  • Inlet valves

8.0

  • Final valves

8.0

Size of gaps in basic bearings

Data are not provided

Valves and directing plugs

Height of a vystupaniye of directing plugs over a surface of a head, mm

Petrol engines

Engine of 1.6 l of SOHC

80.85 — 81.25

Engines 1.4, 1.6 and 1.8 of l of DOHC

10.70 — 11.00

Engine of 2.0 l of DOHC

13.7 — 14.0

Diesel engines

Engines of 2.0 l

11.20 — 11.50

Diameter of cores of valves, mm

Petrol engines

Engine of 1.6 l of SOHC

The standard size (an identification label To)

  • Inlet valves

6.998 — 7.012

  • Final valves

6.978 — 6.992

Repair size of 0.075 mm (identification label К1)

  • Inlet valves

7.073 — 7.087

  • Final valves

7.053 — 7.067

Repair size of 0.150 mm (identification label К2)

  • Inlet valves

7.148 — 7.162

  • Final valves

7.128 — 7.142

Engines 1.4 and 1.6 of l of DOHC

Standard size (identification label of GM)

  • Inlet valves

5.995 — 5.970

  • Final valves

5.935 — 5.950

Repair size of 0.075 mm (identification label К1)

  • Inlet valves

6.030 — 6.045

  • Final valves

6.010 — 6.025

Repair size of 0.150 mm (identification label К2)

  • Inlet valves

6.105 — 6.120

  • Final valves

6.085 — 6.100

Engines of 1.8 l of DOHC

Standard size (identification label of GM)

  • Inlet valves

4.955 — 4.970

  • Final valves

4.935 — 4.950

Engine of 2.0 l of DOHC

Standard size (identification label of GM)

  • Inlet valves

5.955 — 5.970

  • Final valves

5.945 — 5.960

Repair size of 0.075 mm (identification label К1)

  • Inlet valves

6.030 — 6.045

  • Final valves

6.020 — 6.035

Repair size of 0.150 mm (identification label К2)

  • Inlet valves

6.105 — 6.120

  • Final valves

6.095 — 6.110

Diesel engines

Engines of 1.7 l of DOHC

Standard size

  • Inlet valves

7.970 — 7.985

  • Final valves

7.955 — 7.970

Repair size of 0.075 mm

  • Inlet valves

8.045 — 8.060

  • Final valves

8.030 — 8.045

Repair size of 0.150 mm

  • Inlet valves

8.120 — 8.135

  • Final valves

8.105 — 8.120

Engines of 1.7 l of DOHC

  • Inlet valves

6.00

  • Final valves

6.00

Engines of 2.0 l

The standard size (an identification label To)

  • Inlet valves

5.955 — 5.970

  • Final valves

5.945 — 5.960

Repair size of 0.075 mm (identification label К1)

  • Inlet valves

6.030 — 6.045

  • Final valves

6.020 — 6.035

Repair size of 0.150 mm (identification label К2)

  • Inlet valves

6.105 — 6.120

  • Final valves

6.095 — 6.110

Limiting admissible size of palpation of the valve, mm

All engines

0.03

Internal diameter of directing plugs, mm

Petrol engines

Engine of 1.6 l of SOHC

  • The standard size (an identification label To)

7.030 — 7.050

  • Repair size of 0.075 mm (identification label К1)

7.105 — 7.125

  • Repair size of 0.150 mm (identification label К2)

7.180 — 7.200

Engines 1.4 and 1.6 of l of DOHC

  • Standard size (identification label of GM)

6.000 — 6.012

  • Repair size of 0.075 mm (identification label К1)

6.075 — 6.090

  • Repair size of 0.150 mm (identification label К2)

6.150 — 6.165

Engines of 1.8 l of DOHC

  • Standard size

5.000 — 5.012

  • Repair size of 0.075 mm

5.075 — 5.087

  • Repair size of 0.150 mm

5.150 — 5.162

Engine of 2.0 l of DOHC

  • Standard size (identification label of GM)

6.000 — 6.012

  • Repair size of 0.075 mm (identification label К1)

6.075 — 6.090

  • Repair size of 0.150 mm (identification label К2)

6.150 — 6.165

Diesel engines

Engines of 1.7 l of DOHC

  • Standard size

8.000 — 8.017

  • Repair size of 0.075 mm

8.075 — 8.092

  • Repair size of 0.150 mm

8.150 — 8.167

Engines of 1.7 l of DOHC

7.000 — 7.015

Engines of 2.0 l

  • The standard size (an identification label To)

6.000 — 6.012

  • Repair size of 0.075 mm (identification label К1)

6.075 — 6.090

  • Repair size of 0.150 mm (identification label К2)

6.150 — 6.165

Size of a gap of landing of a core of the valve in the directing plug, mm

Petrol engines

Engine of 1.6 l of SOHC

  • Inlet valves

0.018 — 0.052

  • Final valves

0.038 — 0.072

Engines 1.4,1.6 and 1.8 of l of DOHC

Data are not provided

Engine of 2.0 l of DOHC

  • Inlet valves

0.030 — 0.057

  • Final valves

0.040 — 0.067

Diesel engines

Engine of 1.7 l of SOHC

Nominal rate

  • Inlet valves

0.015

  • Final valves

0.030

Limiting admissible value

  • Inlet valves

0.047

  • Final valves

0.062

Engines of 1.7 l of DOHC

Nominal rate

  • Inlet valves

0.019

  • Final valves

0.0215

Limiting admissible value

Data are not provided

Engines of 2.0 l

Data are not provided

Length of valves, mm

Petrol engines

Engine of 1.6 l of SOHC

  • Inlet valves

99.35

  • Final valves

99.65

Engines 1.4 and 1.6 of l of DOHC

  • Inlet valves

101.51 — 101.93

  • Final valves

100.55 — 100.97

Engine of 1.8 l of DOHC

  • Inlet valves

100.1 — 100.3

  • Final valves

99.4 — 99.6

Engine of 2.0 l of DOHC

  • Inlet valves

102.0 — 102.2

  • Final valves

92.15 — 92.35

Diesel engines

Engine of 1.7 l of SOHC

123.22 — 123.27

Engines of 1.7 l of DOHC

  • Inlet valves

98.45

  • Final valves

98.10

Engines of 2.0 l

  • Inlet valves

97.1 — 97.2

  • Final valves

96.9 — 97.0

Height of the established valves, mm

Petrol engine of 1.6 l of SOHC

13.75 — 14.35

Diameter of plates of valves, mm

Petrol engines

Engine of 1.6 l of SOHC

  • Inlet valves

38.0

  • Final valves

31.0

Engines 1.4 and 1.6 of l of DOHC

  • Inlet valves

31.0

  • Final valves

27.5

Engine of 1.8 l of DOHC

  • Inlet valves

31.2

  • Final valves

27.5

Engine of 2.0 l of DOHC

  • Inlet valves

31.9 — 32.1

  • Final valves

28.9 — 29.1

Diesel engines

Engine of 1.7 l of SOHC

  • Inlet valves

36.0

  • Final valves

32.0

Engines of 1.7 l of DOHC

  • Inlet valves

27.15

  • Final valves

28.5

Engines of 2.0 l

  • Inlet valves

28.9 — 29.1

  • Final valves

25.9 — 26.1

Tilt angle of working facets of plates of valves

Diesel engines of 1.7 l of DOHC

89 °

Length of the directing plug of the valve, mm

Diesel engines of 1.7 l of DOHC

41.75 — 42.25

Size of klapanny gaps on the cold engine (only diesel to the engine of 1.7 l of DOHC), mm

Inlet valves

0.4 ± 0.5

Final valves

0.4 ± 0.5

Balancing assembly (the petrol engine of 2.0 DOHC at the corresponding complete set)

Size of a gap of gearing, mm

0.02 — 0.6

Ratios of a code of a plate to its thickness

Code 55

0.535 — 0.565

Code 58

0.565 — 0.595

Code 61

0.595 — 0.625

Code 64

0.625 — 0.655

Code 67

0.655 — 0.685

Code 70

0.685 — 0.715

Code 73

0.715 — 0.745

Code 76

0.745 — 0.775

Code 79

0.775 — 0.805

Code 82

0.805 — 0.835

Code 85

0.835 — 0.865

Block of cylinders

The maximum admissible not planeness of an interfaced surface, mm

Petrol engines

0.05

Diesel engines

Engines of 1.7 l of SOHC and DOHC

0.1

Engines of 2.0 l

Data are not provided

Diameter of cylinders, mm

Petrol engines

Engines of 1.6 l of SOHC

Standard size

  • Group 8

78.975 — 78.985

  • Group 99

78.985 — 78.995

  • Group 00

78.995 — 79.005

  • Group 01

79.005 — 79.015

  • Group 02

79.015 — 79.025

Repair size of +0.5 mm (Group 7)

79.465 — 79.475

Engines of 1.4 l of DOHC

Standard size

  • Group 8

77.575 — 77.585

  • Group 99

77.585 — 77.595

  • Group 00

77.595 — 77.605

  • Group 01

77.605 — 77.615

  • Group 02

77.615 — 77.625

Repair size of +0.5 mm (Group 7)

78.065 — 78.075

Engines of 1.6 l of DOHC

Standard size

  • Group 8

78.975 — 78.985

  • Group 99

78.985 — 78.995

  • Group 00

78.995 — 79.005

  • Group 01

79.005 — 79.015

  • Group 02

79.015 — 79.025

Repair size of +0.5 mm (Group 7)

79.465 — 79.475

Engines of 1.8 l of DOHC

Standard size

  • Group 99

80.485 — 80.495

  • Group 00

80.495 — 80.505

  • Group 01

80.505 — 80.515

  • Group 02

80.515 — 80.525

Repair size of +0.5 mm (Group 00)

80.995 — 81.005

Engine of 2.0 l of DOHC

Standard size

  • Group 8

85.975 — 78.985

  • Group 99

85.985 — 85.995

  • Group 00

85.995 — 86.005

  • Group 01

86.005 — 86.015

  • Group 02

86.015 — 86.025

Repair size of +0.5 mm (Group 7)

86.465 — 86.475

Diesel engines

Engine of 1.7 l of SOHC

Standard size

  • Group 8

82.475 — 82.485

  • Group 99

82.485 — 82.495

  • Group 00

82.495 — 82.505

  • Group 01

82.505 — 82.515

  • Group 02

82.515 — 82.525

Repair size of +0.5 mm (Group 7)

82.965 — 82.975

Engines of 1.7 l of DOHC

  • Group A

79.000 — 79.009

  • Group B

79.010 — 79.019

  • Group C

79.020 — 79.029

Engines of 2.0 l

Standard size

  • Group 8

83.975 — 83.985

  • Group 99

83.985 — 83.995

  • Group 00

83.995 — 84.005

  • Group 01

84.005 — 84.015

  • Group 02

84.015 — 84.025

Repair size of +0.5 mm

84.465 — 84.475

Internal diameter of beds of radical bearings without loose leaves (only diesel engines of 1.7 l of DOHC), mm

Group 1

55.992 — 56.000

Group 2

55.984 — 55.992

Group 3

55.976 — 55.984

Maximum admissible ovality of cylinders, mm

Petrol engines

0.013

Maximum admissible konusnost of cylinders, mm

Petrol engines

0.013

Diesel engines

Engines of 1.7 l of SOHC and DOHC

0.015

Engines of 2.0 l

Data are not provided

Shatunno-porshnevye assemblies

Pistons and piston rings

Diameter of pistons, mm

Petrol engines

Engines of 1.6 l of SOHC

Standard size

  • Group 8

78.955 — 78.965

  • Group 99

78.965 — 78.975

  • Group 00

78.975 — 78.985

  • Group 01

78.985 — 78.995

  • Group 02

78.995 — 79.005

Repair size of +0.5 mm (Group 7)

79.445 — 79.455

Engines of 1.4 l of DOHC

Standard size

  • Group 8

77.555 — 77.565

  • Group 99

77.565 — 77.575

  • Group 00

77.575 — 77.585

  • Group 01

77.585 — 77.595

  • Group 02

77.595 — 77.605

Repair size of +0.5 mm (Group 7)

78.045 — 78.055

Engines of 1.6 l of DOHC

Standard size

  • Group 8

78.955 — 78.965

  • Group 99

78.965 — 78.975

  • Group 00

78.975 — 78.985

  • Group 01

78.985 — 78.995

  • Group 02

78.995 — 79.005

Repair size of +0.5 mm (Group 7)

79.445 — 79.455

Engines of 1.8 l of DOHC

Standard size

  • Group 99

80.455 — 80.465

  • Group 00

80.465 — 80.475

  • Group 01

80.475 — 80.485

  • Group 02

80.485 — 80.495

Repair size of +0.5 mm (Group 00)

80.965 — 80.975

Engine of 2.0 l of DOHC

Standard size

  • Group 8

85.945 — 78.955

  • Group 99

85.955 — 85.965

  • Group 00

85.965 — 85.975

  • Group 01

85.975 — 85.985

  • Group 02

85.985 — 85.995

Repair size of +0.5 mm (Group 7)

86.435 — 86.445

Diesel engines

Engine of 1.7 l of SOHC

Standard size

  • Group 8

82.445 — 82.455

  • Group 99

82.455 — 82.465

  • Group 00

82.465 — 82.475

  • Group 01

82.475 — 82.485

  • Group 02

82.485 — 82.495

Repair size of +0.5 mm (Group 7)

82.935 — 82.945

Engines of 1.7 l of DOHC

  • Group A

78.930 — 78.939

  • Group B

78.940 — 78.949

  • Group C

78.950 — 78.959

Engines of 2.0 l

X20DTL/Y20DTL engine

  • Standard size
    • Group 8

83.905 — 83.915

    • Group 99

83.915 — 83.925

    • Group 00

83.925 — 83.935

    • Group 01

83.935 — 83.945

    • Group 02

83.945 — 83.955

  • Repair size of +0.5 mm

84.395 — 84.405

X20DTH engine

  • Standard size
    • Group 8

83.885 — 83.915

    • Group 99

83.895 — 83.905

    • Group 00

83.905 — 83.915

    • Group 01

83.915 — 83.925

    • Group 02

83.925 — 83.935

  • Repair size of +0.5 mm

84.375 — 84.385

Size of a gap of landing of the piston in the cylinder, mm

Petrol engines

0.02 — 0.04

Diesel engines

Engine of 1.7 l of SOHC

0.02 — 0.04

Engine of 1.7 l of DOHC

0.061 — 0.08

Engines of 2.0 l

  • X20DTL/Y20DTL engine

0.06 — 0.08

  • Y20DTH engine

0.08 — 0.10

Size of a vystupaniye of the piston (diesel engines of 1.7 l), mm

SOHC engine

0.65 — 0.095

DOHC engine

0.063 — 0.083

Gaps in locks of piston rings, mm

Petrol engines

  • Kompressionnye of a ring

0.3 — 0.5

  • Maslosjemnoye ring

0.4 — 1.4

Diesel engines

Engine of 1.7 l of SOHC

  • Kompressionnye of a ring

0.20 — 0.40

  • Maslosjemnoye ring

0.25 — 0.50

Engine of 1.7 l of DOHC

  • Top kompressionny ring

0.25 — 0.35

  • Second kompressionny ring

0.20 — 0.30

  • Maslosjemnoye ring

0.20 — 0.40

Engines of 2.0 l

  • Kompressionnye of a ring

0.25 — 0.50

  • Maslosjemnoye ring

0.25 — 0.50

Thickness of piston rings, mm

Petrol engines

Engine of 1.6 l of SOHC

  • Top kompressionny ring

1.2

  • Second kompressionny ring

1.5

  • Maslosjemnoye ring

3.0

Engine of 1.4 l of DOHC

  • Top kompressionny ring

1.2

  • Second kompressionny ring

1.5

  • Maslosjemnoye ring

3.0

Engines 1.6 and 2.0 of l of DOHC

  • Top kompressionny ring

1.5

  • Second kompressionny ring

1.5

  • Maslosjemnoye ring

3.0

Engine of 1.8 l of DOHC

  • Top kompressionny ring

1.2

  • Second kompressionny ring

1.2

  • Maslosjemnoye ring

2.0

Diesel engines

Engine of 1.7 l of SOHC

  • Kompressionnye of a ring

2.0

  • Maslosjemnoye ring

3.0

Engine of 1.7 l of DOHC

  • Top kompressionny ring

2.0

  • Second kompressionny ring

1.5

  • Maslosjemnoye ring

3.0

Engines of 2.0 l

  • Top kompressionny ring
    • X20DTL/Y20DTL engine

2.0

    • Y20DTH engine

2.5

  • Second kompressionny ring

1.75

  • Maslosjemnoye ring

3.0

Size of a lateral gap of landing of a ring in a flute of the piston, mm

Petrol engines

Engine of 1.6 l of SOHC and 1.4, 1.6 and 1.8 l of DOHC

  • Top kompressionny ring

0.02 — 0.04

  • Second kompressionny ring

0.04 — 0.06

  • Maslosjemnoye ring

0.01 — 0.03

Engine of 2.0 DOHC

  • Kompressionnye of a ring

0.02 — 0.04

  • Maslosjemnoye ring

0.01 — 0.03

Diesel engines

Engine of 1.7 l of SOHC

  • Top kompressionny ring

0.12 — 0.18

  • Second kompressionny ring

0.12 — 0.15

  • Maslosjemnoye ring

0.025 — 0.15

Engine of 1.7 l of DOHC

  • Top kompressionny ring

0.09 — 0.15

  • Second kompressionny ring

0.04 — 0.15

  • Maslosjemnoye ring

0.02 — 0.15

Engines of 2.0 l

X20DTL/Y20DTL engine

  • Top kompressionny ring

0.11 — 0.16

  • Second kompressionny ring

0.05 — 0.09

  • Maslosjemnoye ring

0.03 — 0.07

Y20DTH engine

  • Top kompressionny ring

0.08 — 0.12

  • Second kompressionny ring

0.05 — 0.09

  • Maslosjemnoye ring

0.03 — 0.07

Piston fingers

Diameter, mm

Petrol engines

Engines of 1.6 l of SOHC and 1.4, 1.6 and 1.8 l of DOHC

17.997 — 18.000

Engine of 2.0 l of DOHC

21.000

Diesel engines

Engine of 1.7 l of SOHC

26

Engine of 1.7 l of DOHC

27

Engines of 2.0 l

29

Length, mm

Petrol engines

Engines of 1.6 l of SOHC and 1.4, 1.6 and 1.8 l of DOHC

55

Engine of 2.0 l of DOHC

55.7 — 58.0

Diesel engines

Engine of 1.7 l of SOHC

69

Engine of 1.7 l of DOHC

64

Engines of 2.0 l

68

Gap of landing of a finger in the piston, mm

Petrol engines

Engines of 1.6 l of SOHC

0.009 — 0.012

Engines 1.4, 1.6 and 1.8 of l of DOHC

0.007 — 0.010

Engine of 2.0 l of DOHC

0.011 — 0.014

Diesel engines

Engine of 1.7 l of SOHC

0.007 — 0.011

Engine of 1.7 l of DOHC

0.002 — 0.012

Gap of landing of a finger in the top head of a rod, mm

Diesel engines

Engine of 1.7 l of SOHC

0.014 — 0.025

Engine of 1.7 l of DOHC

0.002 — 0.015

Rods

Size axial люфта on a neck of a cranked shaft, mm

Petrol engines

Engine of 1.6 l of SOHC

0.07 — 0.24

Engines 1.4, 1.6 and 1.8 of l of DOHC

0.11 — 0.24

Engine of 2.0 l of DOHC

0.07 — 0.24

Diesel engines

Engine of 1.7 l of SOHC

0.20 — 0.40

Engine of 1.7 l of DOHC

0.25 — 0.58

Engines of 2.0 l

0.07 — 0.28

Maximum admissible difference of weight of rods (only diesel engines of 1.7 l of SOHC and DOHC), g

4

Cranked shaft

Size axial люфта cranked shaft, mm

Petrol engines

Engines of 1.6 l of SOHC and 1.4, 1.6 and 1.8 l of DOHC

0.1 — 0.2

Engine of 2.0 l of DOHC

0.03 — 0.15

Diesel engines

Engine of 1.7 l of SOHC

0.06 — 0.30

Engine of 1.7 l of DOHC

0.03 — 0.15

Engines of 2.0 l

0.05 — 0.15

Diameter of radical necks, mm

Petrol engines

Engines of 1.6 l of SOHC and 1.4, 1.6 and 1.8 l of DOHC

Standard size

54.980 — 54.997

First repair size (0.25 mm)

54.730 — 54.747

Second repair size (0.50 mm)

54.482 — 54.495

Engine of 2.0 l of DOHC

Standard size

  • First dimensional group (white label)

57.974 — 57.981

  • Second dimensional group (green label)

57.981 — 57.988

  • Third dimensional group (brown label)

57.988 — 57.995

  • First repair size (0.25 mm)

57.732 — 57.745

  • Second repair size (0.50 mm)

57.482 — 57.495

Diesel engines

Engine of 1.7 l of SOHC

Standard size

57.974 — 57.995

First repair size (0.25 mm)

57.732 — 57.738

Second repair size (0.50 mm)

57.482 — 57.495

Engine of 1.7 l of DOHC

First dimensional group (one cut)

51.928 — 51.938

Second dimensional group (two cuts)

51.918 — 51.928

Engine of 2.0 l

Standard size

  • First dimensional group (green label)

67.966 — 67.974

  • Second dimensional group (brown label)

67.974 — 67.982

  • First repair size (0.25 mm)

67.716 — 67.732

  • Second repair size (0.50 mm)

67.466 — 67.482

Diameter of shatunny necks, mm

Petrol engines

Engines of 1.6 l of SOHC and 1.4, 1.6 and 1.8 l of DOHC

Standard size

42.971 — 42.987

First repair size (0.25 mm)

42.721 — 42.737

Second repair size (0.50 mm)

42.471 — 42.487

Engine of 2.0 l of DOHC

Standard size

48.970 — 48.988

First repair size (0.25 mm)

48.720 — 48.738

Second repair size (0.50 mm)

48.470 — 48.488

Diesel engines

Engine of 1.7 l of SOHC

Standard size

48.970 — 48.988

First repair size

48.720 — 48.738

Second repair size (0.50 mm)

48.470 — 48.488

Engine of 1.7 l of DOHC

Data are not provided

Engine of 2.0 l

Standard size

48.971 — 48.990

First repair size (0.25 mm)

48.721 — 48.740

Second repair size (0.50 mm)

48.471 — 48.490

Limiting admissible size of ovality of necks, mm

Petrol engines

0.04

Diesel engines

Engines of 1.7 l of SOHC and DOHC

Data are not provided

Engines of 2.0 l

0.03

Limiting admissible size of a konusnost of necks, mm

Petrol engines

Data are not provided

Diesel engines

Data are not provided

Limiting admissible size of radial palpation of a shaft, mm

Petrol engines

0.03

Diesel engines

Engines of 1.7 l of SOHC

0.06

Engines of 1.7 l of DOHC

0.04 — 0.082

Engines of 2.0 l

0.03

Size of gaps in radical bearings, mm

Petrol engines

Engines of 1.6 l of SOHC and 1.4, 1.6 and 1.8 l of DOHC

0.017 — 0.047

Engine of 2.0 l of DOHC

0.015 — 0.040

Diesel engines

Engines of 1.7 l of SOHC

0.030 — 0.080

Engines of 1.7 l of DOHC

0.030 — 0.058

Engines of 2.0 l

0.016 — 0.069

Size of gaps in shatunny bearings, mm

Petrol engines

Engines of 1.6 l of SOHC and 1.4, 1.6 and 1.8 l of DOHC

0.019 — 0.071

Engine of 2.0 l of DOHC

0.006 — 0.031

Diesel engines

Engines of 1.7 l of SOHC

0.025 — 0.100

Engines of 1.7 l of DOHC

0.025 — 0.058

Engines of 2.0 l

0.022 — 0.061

Greasing system

Type of the oil pump

Petrol engines

Engines of 1.6 l of SOHC

Shesterenchaty, with a direct drive from a cranked shaft

Engines 1.4, 1.6, 1.8 and 2.0 of l of DOHC

Rotor, with a drive from a gas-distributing belt

Diesel engines

Engine of 1.7 l of SOHC

Rotor, with a direct drive from a cranked shaft

Engine of 1.7 l of DOHC

Rotor, with a drive from a gas-distributing belt

Engines of 2.0 l

Shesterenchaty, with a direct drive from a cranked shaft

The minimum admissible pressure on single turns at temperature of the engine is not lower 80°С, a bar

Petrol engines

1.5

Diesel engines

Engine of 1.7 l of SOHC

3.9

Engine of 1.7 l of DOHC

1.27

Engines of 2.0 l

1.5

Size of working gaps in the oil pump, mm

Petrol engines

Engines of 1.6 l of SOHC

Gap of gearing of teeths of gear wheels

0.08 — 0.15

Axial люфт gear wheels

0.10 — 0.20

Engines 1.4, 1.6, 1.8 and 2.0 of l of DOHC

Gap between teeths of gear wheels

0.10 — 0.20

Axial люфт gear wheels

0.03 — 0.10

Diesel engines

Engine of 1.7 l of SOHC

Lateral gap of landing of an external rotor

  • Nominal rate

0.24 — 0.36

  • Limiting admissible value

0.40

Gap between teeths of rotors

  • Nominal rate

0.10

  • Limiting admissible value

0.145

Axial люфт rotors

  • Nominal rate

0.035 — 0.100

  • Limiting admissible value

0.150

Engine of 1.7 l of DOHC

Lateral gap of landing of an external rotor

  • Nominal rate

0.24 — 0.36

  • Limiting admissible value

0.40

Gap between teeths of rotors

  • Nominal rate

0.13 — 0.15

  • Limiting admissible value

0.20

Axial люфт rotors

  • Nominal rate

0.035 — 0.100

  • Limiting admissible value

0.150

Engines of 2.0 l

Data are not provided

Efforts of a tightening of carving connections, Nanometer

Connection type

Value

Bolts of fastening of wheels

110

Petrol engines

Engine of 1.6 l of SOHC

Connection type

Value

Bolts of fastening of covers of a drive of GRM

  • External covers

4

  • Back cover

6

Bolt of fixing of a natyazhitel of a belt of a drive of GRM

20

Bolts of fastening of a cover of the gas-distributing mechanism

8

Bolt of a cogwheel of a camshaft

45

Bolts of a back persistent plate of a camshaft

8

Bolts of a face cover of the case of the gas-distributing mechanism

8

Bolts of covers of the bottom heads of rods *

  • Stage 1

25

  • Stage 2

to hold on on a corner 30 °

Bolts of fastening of the water pump

8

Bolt of a pulley of a cranked shaft *

  • Stage 1

95

  • Stage 2

to hold on on a corner on 30 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of a rotor of the sensor of provision of a cranked shaft (CKP)

8

Bolts of fastening of a head of cylinders *

  • Stage 1

25

  • Stage 2

to hold on on a corner 60 °

  • Stage 3

to hold on on a corner 60 °

  • Stage 4

to hold on on a corner 60 °

Bolts of fastening of a driving disk *

  • Stage 1

55

  • Stages 2

to hold on on a corner 30 °

  • Stage 3

to hold on on a corner 15 °

Fixture of a cover of a driving disk

8

Support of a suspension bracket of the power unit

Left support

  • Bolts of fastening of a bearing arm to the adapter

55

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a body

20

  • Bolts of fastening of an arm to the adapter

35

  • Bolts of fastening of the adjusting pallet of the storage battery to a body

15

Forward support

  • Bolt of fastening of a support to a body

55

Back support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a stretcher

55

  • Bolts of fastening of an arm to a transmission case

60

Right support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a body

35

Bolts of fastening of the engine to transmission

  • Bolts М12

60

Bolts of fastening of a flywheel *

  • Stage 1

35

  • Stage 2

to hold on on a corner 30 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of a forward stretcher *

  • Stage 1

90

  • Stage 2

to hold on on a corner 45 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of covers of radical bearings of a cranked shaft

  • Stage 1

50

  • Stage 2

to hold on on a corner 45 °

  • Stage 3

to hold on on a corner 15 °

Sensor of emergency pressure of oil

30

Oil pump

  • Fixing bolts

8

  • Bolts of fastening of a cover

6

  • Cap of the reduktsionny valve

50

Bolts of fastening of a maslozabornik

8

Bolts of fastening of the pallet of a case of the engine

Models without To/in (the stamped pallet)

  • Bolts of fastening of the pallet to the block of cylinders / to the oil pump

10

  • Drain stopper of the pallet

55

Models with To/in (the cast pallet)

  • Bolts of fastening of the pallet to the block of cylinders / to the oil pump

10

  • Bolts of M10 of fastening of a flange of the pallet to a transmission case

40

  • Drain stopper

45


* Use new bolts.

Engines 1.4, 1,6 and 1.8 of l of DOHC

Connection type

Value

Bolts of covers of a drive of GRM

  • External covers

3

  • Back cover

6

Bolt of fastening of an intermediate roller of a drive of GRM

25

Bolt of fastening of a natyazhitel of a belt of a drive of GRM

20

Bolt of fastening of a natyazhitel of a belt of a drive of auxiliary units to a generator arm

35

Bolts of a maslootrazhatelny plate of the pallet

8

Bolts of covers of bearings of camshafts

8

Bolts of a cover of the case of the gas-distributing mechanism

8

Bolts of fastening of the sensor of provision of a camshaft (CMP)

8

Bolt of fastening of a cogwheel of a camshaft *

  • Stage 1

50

  • Stage 2

to hold on on a corner 60 °

  • Stage 3

to hold on on a corner 15 °

Bolt of fastening of covers of the bottom heads of rods *

  • Stage 1

25

  • Stage 2

to tighten on 30 °

Bolt of a pulley of a cranked shaft *

  • Stage 1

95

  • Stage 2

to hold on on a corner 30 °

  • Stage 3

to hold on on a corner 15 °

Bolt of fastening of an arm of fastening of the sensor of provision of a cranked shaft (CKP)

8

Bolts of fastening of a head of cylinders *

  • Stage 1

25

  • Stage 2

to hold on on a corner 90 °

  • Stage 3

to hold on on a corner 90 °

  • Stage 4

to hold on on a corner 90 °

  • Stage 5

to hold on on a corner 45 °

Bolts of fastening of a driving disk

60

Support of a suspension bracket of the power unit

Left support

  • Bolts of fastening of a support to a body

20

  • Bolts of fastening of an arm to a transmission case

35

  • Bolts of fastening of a support to an arm

55

Forward support

  • Bolts of fastening of a support to a transmission case

60

  • Bolts of fastening of a support to a stretcher

55

Back support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a stretcher

55

  • Bolts of fastening of an arm to a transmission case

55

Right support

  • Bolts of fastening of a support to the engine

50

    • Nuts of fastening of a support to a body

45

  • Bolt of fastening of a support to the adapter

55

  • Bolts of fastening of the adapter to the block of cylinders

55

Bolts of fastening of the engine to transmission

  • Bolts М12

60

Bolts of fastening of a forward stretcher *

  • Stage 1

90

  • Stage 2

to hold on on a corner 45 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of a flywheel *

  • Stage 1

35

  • Stage 2

to hold on on a corner 30 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of covers of radical bearings *

  • Stage 1

50

  • Stage 2

to hold on on a corner 45 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of the sensor of level of impellent oil with a TORX type head

8

Oil pump

  • Fixing bolts

8

  • Screws of fastening of a cover of the pump

6

  • Cap of the reduktsionny valve

50

  • Sensor of emergency pressure of oil

30

Bolts of fastening of a maslozabornik

8

Bolts of fastening of the pallet of a case of the engine

  • Bolts of fastening of the pallet to the block to cylinders / case of the oil pump

10

  • Bolts М10 of fastening of a flange of the pallet to a transmission case

40

  • Drain stopper

    • Head with an internal shestigrannik (TORX) (a rubber sealing ring)

10

    • With a six-sided head (a metal sealing ring)

45


* Use new bolts.

Engine of 2.0 l of DOHC

Connection type

Value

Bolts of a cover of a GRM belt

6

Bolt of fastening of an intermediate roller of a drive of GRM

  • Bolt of fastening of a roller

25

  • Bolts of fastening of a basic arm

25

Bolt of fastening of a natyazhitel of a belt of a drive of GRM

20

Bolt of fastening of a natyazhitel of a belt of a drive of auxiliary units to a generator arm

  • Models without To/in

35

  • Models with To/in

25

Bolts of fastening of balancing assembly to the block of cylinders

  • Stage 1

20

  • Stage 2

to hold on on a corner 45 °

Bolts of fastening of a maslootrazhatelny plate of the pallet

8

Bolts of fastening of covers of bearings of camshafts

8

Bolts of fastening of a cover of the gas-distributing mechanism

8

Bolts of fastening of the sensor of provision of a camshaft (CMP)

6

Bolt of fastening of a cogwheel of a camshaft *

 
  • Stage 1

50

  • Stage 2

to hold on on a corner 60 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of covers of the bottom heads of rods *

  • Stage 1

35

  • Stage 2

to hold on on a corner 45 °

  • Stage 3

to hold on on a corner 15 °

Central bolt of fastening of a pulley of a cranked shaft *

  • Stage 1

95

  • Stage 2

to hold on on a corner 30 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of a pulley of a cranked shaft

20

Bolt of fastening of a cogwheel of a cranked shaft

  • Stage 1

130

  • Stage 2

to hold on on a corner 50 °

Bolts of fastening of a head of cylinders *

  • Stage 1

25

  • Stage 2

to hold on on a corner 90 °

  • Stage 3

to hold on on a corner 90 °

  • Stage 4

to hold on on a corner 90 °

  • Stage 5

to hold on on a corner 15 °

Bolts of fastening of a driving disk *

  • Stage 1

55

  • Stage 2

to hold on on a corner 30 °

  • Stage 3

to hold on on a corner 15 °

Support of a suspension bracket of the power unit

Left support

  • Bolts of fastening of a support to a body

20

  • Bolts of fastening of an arm to a transmission case

35

  • Bolts of fastening of a support to an arm

55

Forward support

  • Bolts of fastening of a support to a transmission case

60

  • Bolts of fastening of a support to a stretcher

55

Back support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a stretcher

55

  • Bolts of fastening of an arm to a transmission case

55

Right support

  • Bolts of fastening of a support to the engine

50

    • Nuts of fastening of a support to a body

45

  • Bolt of fastening of a support to the adapter

55

  • Bolts of fastening of the adapter to the block of cylinders

55

Bolts of fastening of the engine to transmission

  • Bolts М12

60

Bolts of fastening of a flywheel *

  • Stage 1

65

  • Stage 2

to hold on on a corner 30 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of the bridge of covers of radical bearings to the block of cylinders

  • Stage 1

20

  • Stage 2

to hold on on a corner 45 °

Bolts of fastening of covers of radical bearings *

  • Stage 1

50

  • Stage 2

to hold on on a corner 45 °

  • Stage 3

to hold on on a corner 15 °

Bolts of the bridge of covers to covers of radical bearings

20

Bolts of fastening of the sensor of level of oil (with a TORX type head)

8

Oil pump

  • Fixing bolts

8

  • Screws of fastening of a cover of the pump

6

  • Cap of the reduktsionny valve

50

Bolts of fastening of a maslozabornik

  • Fixture of a maslozabornik to the block

8

  • Fixture of a maslozabornik to the bridge of covers of radical bearings

20

Bolts of fastening of the pallet of a case of the engine

Bolts of fastening of the bottom section of the pallet

  • Stage 1

8

Bolts of fastening of the main (cast) section of the pallet

  • Bolts of fastening of the main section to the block of cylinders

20

  • Bolts of fastening of the main section to a transmission case

40

Drain stopper

10


* Use new bolts / nuts.

Diesel engines

Engines of 1.7 l of SOHC

Connection type

Value

Bolts of fastening of a basic arm of the To/in compressor

40

To/in compressor fixture

20

Fixture of the top basic arm of the generator

18

Bottom bolt of fastening of the generator

25

Fixture of an arm of the compressor to a natyazhitel of a belt of a drive of auxiliary units

  • Bolts of fastening of a cover of the gas-distributing mechanism

8

Bolt of fastening of a cogwheel of a camshaft *

  • Stage 1

75

  • Stage 2

to tighten on 60 °

Fastening of a hose of an okhladitelny path to the block of cylinders

20

Water pump

  • Bolts of fastening of the pump

25

  • Bolts of fastening of a pulley

10

Bolts of fastening of covers of the bottom heads of rods *

  • Stage 1

35

  • Stage 2

to hold on on a corner 45 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of a pulley of a cranked shaft

20

Bolt of fastening of the sensor of frequency of rotation of a cranked shaft

8

Bolt of fastening of a cogwheel of a cranked shaft *

  • Stage 1

130

  • Stage 2

to hold on on a corner 45 °

Bolts of fastening of a head of cylinders

  • Stage 1

25

  • Stage 2

to hold on on a corner 90 °

  • Stage 3

to hold on on a corner 90 °

  • Stage 4

to hold on on a corner 45 °

  • Stage 5

after engine warming up in 2 receptions to hold on on corners 30 ° + 15 °

Support of a suspension bracket of the power unit

Left support

  • Bolt of fastening of an arm to the adapter

55

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a body

20

  • Bolts of fastening of the adapter to a transmission case

35

  • Bolts of fastening of the adjusting pallet of the storage battery to a body

15

Forward support

  • Bolts of fastening of a support to a transmission case

60

  • Bolts of fastening of a support to a body

55

Back support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a stretcher

55

  • Bolts of fastening of an arm to a transmission case

80

Right support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of an arm to a pro-rate

55

  • Bolts of fastening of a support to a body

35

  • Bolts of fastening of a pro-rate to the block of cylinders

50

Bolts of fastening of the engine to transmission

60

Bolts of fastening of shipping eyes of the power unit

25

Bolts of fastening of a reception pipe of system of production of the fulfilled gases

20

Bolts of fastening of the EGR valve to a final collector

8

Nuts of fastening of a final collector to a block head *

22

Bolts of fastening of a final collector to a block head

22

Fixture of a basic arm of a final collector

25

Bolts of fastening of a flywheel *

  • Stage 1

65

  • Stage 2

to hold on on a corner 30 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of a cogwheel of TNVD

15

Bolts of the TNVD shtutserny sockets

25

Bolts of fastening of the bridge of covers of radical bearings

  • Stage 1

20

  • Stage 2

to hold on on a corner 45 °

Bolts of fastening of covers of radical bearings *

  • Stage 1

50

  • Stage 2

to hold on on a corner 45 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of a basic arm of a maslookhladitel

5

Shtutsernoye connection of a tube of a maslookhladitel

30

Bolt of fastening of a basic arm of a directing tube щупа measurements of level of impellent oil to the block

25

Oil filter

15

Bolts of fastening of the reduktsionny valve of pressure of oil

50

Sensor of pressure of oil

40

Bolts of fastening of the oil pump to the block of cylinders

8

Bolts of fastening of a cover of the oil pump

10

Bolts of fastening of a maslozabornik *

  • Stage 1

8

  • Stage 2

to hold on on a corner 30 °

Fastening of the sensor of temperature of oil in the main section of the pallet

18

Bolts of fastening of the pallet of a case of the engine

  • Bolts / nut of fastening of a cover of the oil pump to the main section of the pallet

20

  • Bolts of fastening of the main section of the pallet to a transmission case

40

  • Bolts of fastening of the bottom section of the pallet to the main section
    • Stage 1

8

    • Stage 2

to hold on on a corner 30 °

  • Drain stopper

10

Bolts of fastening of wheels

110

Thermostat case

15

Bolts of fastening of covers of a drive of GRM

8

Bolt of fastening of an intermediate roller of a belt of a drive of GRM

40

Bolt of fastening of a tension roller of a belt of a drive of GRM

25

Fastening of an oil tube of a turbokompressor on the block of cylinders

20

Fastening of an oil tube to a turbokompressor

30

Fastening of a maslovozvratny tube to the pallet

45

Fastening of the vacuum pump to the case of the gas-distributing mechanism

28


* Use new fixing bolts / nuts.

Engines of 1.7 l of DOHC

Connection type

Value

Bolts of fastening of the generator to a basic arm

  • Bolt М8

19

  • Bolt М10

48

Fastening of a natyazhitel of a belt of a drive of auxiliary units to a generator arm

 

50

Fastening of a directing roller of a belt of a drive of auxiliary units to a generator arm

38

Bolts of fastening of a maslootrazhatelny plate of the pallet to the block of cylinders

19

Nuts of fastening of covers of basic bearings of a camshaft

 
  • Nuts М8

21

  • Nuts М10

43

Bolts of fastening of a cover of the gas-distributing mechanism

10

Fastening of the case of the gas-distributing mechanism

22

Fastening of a persistent plate of a camshaft

8

Bolts of fastening of the water pump

  • Bolts of fastening of the pump

24

  • Bolts of fastening of a pulley

10

Fastening of a hose of an okhladitelny path to the block of cylinders

95

The sensor of temperature of cooling liquid (ECT)

22

Nuts of fastening of covers of the bottom heads of rods *

  • Stage 1

25

  • Stage 2

to hold on on a corner 100 °

  • Stage 3

to hold on on a corner 15 °

Fastening of the sensor of frequency of rotation of a cranked shaft

10

Bolts of a pulley of a cranked shaft

20

Bolts of the case of an epiploon of a cranked shaft

10

Bolt of a cogwheel of a cranked shaft

196

Bolts of fastening of a head of cylinders *

  • Stage 1

40

  • Stage 2

to hold on on a corner 60 °

  • Stage 3

to hold on on a corner 15 °

  • Stage 4

to hold on on a corner 60 °

  • Stage 5

to hold on on a corner 15 °

Support of a suspension bracket of the power unit

Left support

  • Bolts of fastening of a support to a body

20

  • Bolts of fastening of an arm to a transmission case

35

  • Bolts of fastening of a support to an arm

55

Forward support

  • Bolts of fastening of a support to a transmission case

60

  • Bolts of fastening of a support to a stretcher

55

Back support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a stretcher

55

  • Bolts of fastening of an arm to a transmission case

60

Right support

  • Bolts of fastening of a support to the engine

50

  • Nuts of fastening of a support to a body

45

  • Bolts of fastening of a support to an arm

55

Bolts of fastening of the engine to transmission

  • Bolts М10

40

  • Bolts М12

60

Fastening of an arm of the control unit by the engine to the case of the gas-distributing mechanism

10

Control unit fastening by the engine to an arm

6

Fastening of eyes for engine transportation

25

Fastening of an arm of a tube of EGR to the case of the gas-distributing mechanism

8

EGR valve fastening to a collector

25

Bolts of fastening of a flywheel *

  • Stage 1

30

  • Stage 2

to hold on on a corner 45 ° — 60 °

Fastening of the line of return of fuel to the case of the gas-distributing mechanism

15

Glow plugs

20

Heat exchanger fastening to the case of the oil filter

12

TNVD control unit fastening

10

Fastening of an arm of the TNVD control unit to the block of cylinders

48

TNVD fastening to an arm

19

Fastening of an arm of TNVD to the block of cylinders

54

TNVD fastening to the block of cylinders

20

Nut of fastening of a cogwheel of TNVD

69

Fastening of an arm of a masloraspylitel to the case of the gas-distributing mechanism

22

Shtutsernye sockets of fuel lines

23

Bolts of fastening of covers of radical bearings

88

Bolts of fastening of a directing tube щупа measurements of level of oil

10

Fastening of a maslopodayushchy tube to a turbokompressor

10

Fastening of a cover of the oil filter

25

Fastening of the oil filter to the block of cylinders

25

Bolt of the reduktsionny valve of adjustment

30

Sensor of emergency pressure of oil

20

Bolts of fastening of a cover of the oil pump

10

Fastening of a driving gear wheel of the oil pump to the pump

44

Bolts of fastening of a maslozabornik

19

Bolts of fastening of the pallet of a case of the engine

  • Bolts of fastening of the main section of the pallet to the block

10

  • Bolts of fastening of the bottom section of the pallet to the main section

10

  • Drain stopper

78

Fastening of the case of the thermostat to a head of cylinders

24

Fastening of a cover of the case of the thermostat

24

Bolts of fastening of covers of a belt of a drive of GRM

10

Bolt of a pulley of an intermediate roller

76

Fastening of a pulley of a natyazhitel of a GRM belt to the block of cylinders

38

Clamp of a spring of a natyazhitel of a GRM belt to a back cover

10

Turbokompressor fastening to a basic arm

26

Turbokompressor fastening to a collector

26

Fastening of a maslopodayushchy tube of a turbokompressor to the block of cylinders

10

Fastening of a route trench of electroconducting to a head of cylinders

6


* Use new bolts / nuts.

Engines of 2.0 l

Connection type

Value

Bolts of the mechanism of a natyazhitel of a belt of a drive auxiliary units

  • Bolt of an axis of the basis of a pulley

42

  • Bolts of fastening are resistant

23

Bolts of fastening of covers basic gas-distributing mechanism

8

Bolt of fastening of an asterisk of a camshaft *

  • Stage 1

90

  • Stage 2

to hold on on a corner 60 °

  • Stage 3

to hold on on a corner 30 °

Bolt of fastening of covers of the bottom heads of rods *

  • Stage 1

35

  • Stage 2

to hold on on a corner 45 °

  • Stage 3

to hold on on a corner 15 °

Bolt of fastening of a pulley of a cranked shaft

  • Stage 1

150

  • Stage 2

to hold on on a corner 45 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of a head of cylinders *

  • Stage 1

25

  • Stage 2

to hold on on a corner 65 °

  • Stage 3

to hold on on a corner 65 °

  • Stage 4

to hold on on a corner 65 °

  • Stage 5

to hold on on a corner 65 °

  • Stage 6

to hold on on a corner 15 °

Bolts of fastening of a cover of a chain of GRM

X20DTL/Y20DTL

20

Y20DTH *

  • Stage 1

20

  • Stage 2

to hold on on a corner 30 °

  • Stage 3

to hold on on a corner 5 °

Support of a suspension bracket of the power unit

Left support

  • Bolts of fastening of a support to a body

20

  • Bolts of fastening of an arm to a transmission case

35

  • Bolts of fastening of a support to an arm

55

Forward support

  • Bolts of fastening of a support to a transmission case

60

  • Bolts of fastening of a support to a stretcher

55

Back support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a stretcher

55

  • Bolts of fastening of an arm to a transmission case

60

Right support

  • Nuts of fastening of a support to a body

45

  • Bolts of fastening of a support to an arm

55

Bolts of fastening of the engine to transmission

  • Bolts М10

40

  • Bolts М12

60

Bolts of fastening of a flywheel *

  • Stage 1

45

  • Stage 2

to hold on on a corner 30 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of an asterisk of TNVD

  • X20DTL/Y20DTL

20

  • Y20DTH

28

Bolts of fastening of a cover of an asterisk of TNVD

6

Bolts of covers of radical bearings *

  • Stage 1

90

  • Stage 2

to hold on on a corner 60 °

  • Stage 3

to hold on on a corner 15 °

Bolts of fastening of the bridge of covers of radical bearings of a cranked shaft

20

Bolts of fastening of a maslookhladitel to the case of the oil filter

15

Oil pump

  • Stopper of the valve of alignment of pressure

60

  • Screws of fastening of a cover of the pump

8

Bolts of fastening of a maslozabornik

8

Stopper of the reduktsionny valve

45

Bolts of fastening of masloraspylitel in the block

22

Bolts of fastening of the pallet of a case of the engine

  • Bolts of fastening of the pallet to the block to cylinders / cover of a drive of GRM

20

  • Bolts of fastening of the pallet to a transmission case
    • Bolts М8

20

    • Bolts М10

40

  • Drain stopper

18

Bolts of a cover of a chain of GRM

20

Bolts of fastening of an uspokoitel of a chain of a drive of GRM

8

Bolt of an axis of a boot of a natyazhitel of a chain of a drive of GRM

20

Fastening of a cover of a natyazhitel of a chain of a drive of GRM

60


* Use new bolts / nuts.