Opel Astra, Zafira

since 1998 of release

Repair and car operation



Opel Astra
+ Opel Astra and Zafira Cars
+ Operation manual
+ Routine maintenance
- Engine
   Specifications
   Check of kompressionny pressure in cylinders
   Diagnostics of a condition of the engine with use of the vacuum gage
   + Procedures of repair of petrol SOHC engines without their extraction from the car
   - Procedures of repair of petrol DOHC engines without their extraction from the car
      Reduction of the piston of the first cylinder in the provision of the top dead point of a step of compression (VMT)
      Removal and installation of a cover of the gas-distributing mechanism
      Removal and installation of a pulley of a cranked shaft
      Removal and installation of a cover of a drive of GRM
      Removal and installation of a belt of a drive of GRM
      Removal and installation of cogwheels cranked / camshafts and intermediate rollers
      Replacement of epiploons of camshafts
      Removal and installation of camshafts and pushers of valves, check of a condition of components
      Removal and installation of a head of cylinders
      Removal and installation of the pallet of a case
      Removal and installation of the sensor of level of impellent oil
      Removal, service and installation of the oil pump
      Removal, check of a condition and flywheel installation / driving disk
      Replacement of epiploons of a cranked shaft
      Check of a condition and replacement of support of a suspension bracket of the power unit
      Removal, installation and adjustment of the balancing mechanism of a cranked shaft (engines of 2.0 l)
   + Procedures of repair of diesel engines of 1.7 l and 2.0 l without their extraction from the car
   + General and major maintenance of the engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment




Removal and installation of the sensor of level of impellent oil

L engines 1.4, 1.6 and 1.8

Removal

 PERFORMANCE ORDER

  1. Cock the parking brake, поддомкратьте a front of the car and establish it on props. At the corresponding complete set remove protection of a case.
  2. Merge impellent oil (see. Head Routine maintenance). Replace a sealing ring, screw into place a drain stopper and tighten it with demanded effort.
  3. Disconnect from the sensor electroconducting.
  1. Turn out four fixing bolts and liberate the sensor from the pallet.

Installation

 PERFORMANCE ORDER

  1. At installation of the sensor which was in the use do not forget to replace a sealing ring.
  2. Establish the sensor in the pallet, put anaerobny hermetic on a carving part of fixing screws, screw the last and tighten them with demanded effort.
  3. Lower the car on the earth and fill in in the engine fresh oil (see. Head Routine maintenance).

Engines of 2.0 l

Removal

 PERFORMANCE ORDER

  1. Cock the parking brake, поддомкратьте a front of the car and establish it on props. At the corresponding complete set remove protection of a case.
  2. Merge impellent oil (see. Head Routine maintenance). Replace a sealing ring, screw into place a drain stopper and tighten it with demanded effort.
  3. Disconnect from the sensor electroconducting, release a clamp and push the sensor in the pallet.
  4. Turn out fixing bolts, remove the bottom section of the pallet with sealing laying (see. Removal and installation of the pallet of a case) — try not to damage sensor electroconducting.
  5. Turn out bolts with heads of the TORX type and remove the sensor from the pallet.

Installation

 PERFORMANCE ORDER

  1. Establish the sensor in the pallet, screw and tighten with demanded effort TORX bolts.
  2. Make sure of absoluteness of purity and dryness of interfaced surfaces of the bottom and main sections of the pallet, lay on the bottom section new laying and press assembly to the main assembly — do not forget to establish a new sealing ring on the socket of the sensor of level of oil and to plant the socket in the main section of the pallet.
  3. Acquire new bolts of fastening of a bath of the pallet, then, moving in diagonal sequence from the center to edges, tighten bolts with effort of the first stage. Further in the same order hold on fixture on a corner of a stage 2.
  4. Lower the car on the earth, fill in in the engine fresh oil (see. Head Routine maintenance).