Opel Astra, Zafira

since 1998 of release

Repair and car operation



Opel Astra
+ Opel Astra and Zafira Cars
+ Operation manual
+ Routine maintenance
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
- Engine electric equipment
   Specifications
   + Electronic control system of ignition (and injection) petrol engines
   + Systems of preheat and heating of fuel of the diesel engine
   - Charge and start systems
      The storage battery - the general information, condition check, replacement, storage and commissioning
      Check of a condition and replacement of wires of the battery
      Check of serviceability of functioning and condition of components of system of a charge
      Removal and installation of a natyazhitel of a driving belt of the generator
      Removal and generator installation
      Replacement of brushes of the generator
      Check of serviceability of functioning of a condition of components of system of start
      Removal and starter installation
      Check of a condition and regenerative repair of a starter
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment




Removal and starter installation


Scheme of installation of a starter

2 — Bolts of fastening of a route trench of electroconducting
3 — the Route trench of electroconducting
4 — Bolts of fastening of a basic arm of a final collector and a back arm of a starter

5 — Nuts of fastening of electroconducting of the traction relay
6 — Bolts of fastening of a starter

Removal

 PERFORMANCE ORDER

  1. Disconnect a negative wire from the battery, поддомкратьте a front of the car and establish it on props. At the corresponding complete set remove protection of a case.

Petrol models

SOHC engines

 PERFORMANCE ORDER

  1. Give two fixing nuts and disconnect electric sockets from the traction relay of a starter. Remove the washers enclosed under nuts.
  2. Give a fixing nut and disconnect a grounding wire from the top bolt of a starter.
  3. Give a nut of a fixing bolt and, having lowered a starter down, take it from the car.

DOHC engines

 PERFORMANCE ORDER

  1. Turn out fixing bolts and remove a basic arm of the inlet pipeline.
  1. Give two fixing nuts and disconnect conducting from the traction relay, - remove the washers enclosed under nuts.
  1. Give a fixing nut and disconnect a grounding wire from the top bolt of fastening of a starter.
  1. Give a nut of a fixing bolt and, having lowered a starter down, take it from the car, - pay attention to a difference in lengths of fixing bolts (the top bolt (1) is longer bottom (2)).

Diesel models

Engine of 1.7 l of SOHC

 PERFORMANCE ORDER

  1. Remove inlet air lines with the MAF sensor (see. Head of the Power supply system and release).
  2. Remove a belt of a drive of the generator (see. Head Routine maintenance).
  3. On models with a right-hand steering remove the generator (see. Removal and generator installation).
  4. Remove a final collector (see. Head of the Power supply system and release).
  1. Disconnect electroconducting from the traction relay of a starter.
  1. Turn out the top bolt of fastening of a starter from transmission.
  1. Remove the bottom bolt of fastening of a starter from the engine. Take a starter at the top from an impellent compartment.

Engine of 1.7 l of DOHC

 PERFORMANCE ORDER

  1. Disconnect the drain oil tube connecting the case of the oil filter to the block of the engine from the back party of the last, - prepare for collecting spilled oil.
  1. Remove the sensor of atmospheric pressure (BARO) (see. Head of the Power supply system and release). Turn out fixing bolts and remove a sensor arm from a basic arm of ECM.
  1. Give a fixing nut and the screw and disconnect electroconducting from the traction relay of a starter. Remove the washers enclosed under nuts (address to an illustration).
  1. Give a fixing nut and disconnect a grounding wire from the bottom bolt of fastening of a starter.
  2. Turn out fixing bolts, lower a starter down and take it from under the car, - and take out a starter through a bottom from under the car, - pay attention to a difference in lengths of fixing bolts (the bottom bolt longer).

Engines of 2.0 liters

 PERFORMANCE ORDER

  1. At the corresponding complete set remove protection of a case.
  2. Turn out two fixing bolts and remove the starter thermofilter.
  3. Turn out bolts of fastening of conducting to a back part of the block of cylinders (see an illustration the Scheme of installation of a starter).
  4. Turn out fixing bolts and remove from the block of cylinders a basic arm of a final collector (see an illustration the Scheme of installation of a starter).
  5. Give two fixing nuts of fastening and disconnect electroconducting from the traction relay of a starter. Remove the washers enclosed under nuts.
  6. Turn out three fixing bolts and remove the turbokompressor thermofilter.
  7. Turn out bolts of fastening of a starter, the top bolt is established on the right side, bottom - from transmission (see an illustration the Scheme of installation of a starter). Lift a starter up and take it from an impellent compartment.

Installation

All models

Installation is made upside-down.

 PERFORMANCE ORDER

  1. Track correctness of laying of electroconducting and observance of requirements of Specifications on efforts of a tightening of fixture.