Opel Astra, Zafira

since 1998 of release

Repair and car operation



Opel Astra
+ Opel Astra and Zafira Cars
+ Operation manual
+ Routine maintenance
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
- Manual transmission
   Specifications
   Adjustment of a drive of gear shifting
   Removal and installation of the mechanism of gear shifting
   Replacement of epiploons
   Check of serviceability of functioning, removal and installation of the sensor switch of fires of a backing
   Removal and installation of the sensor of speed (VSS)
   Replacement of transmission oil
   Removal and RKPP installation
   RKPP repair - the general information
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

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Removal and installation of the mechanism of gear shifting

Removal

F13, F17 and F18 models

The mechanism of switching consists of the lever, a rod of a choice of transfers and knot of driving drafts. Each of components can be removed in an individual order.

Lever of switching and rod of a choice of transfers

 PERFORMANCE ORDER

  1. Cock the parking brake, поддомкратьте a front of the car and establish it on props, at the corresponding complete set remove protection of a case.
  2. With paint or marker mark the provision of a fixing collar of rather forward part by a rod of a choice of transfers. Weaken a fixing bolt on pair of turns, but do not turn out it absolutely. Transfer the lever to the provision of the 4th transfer, separate a rod from a collar and remove a rubber protective cover.
  3. Remove the central console (see. Head Body).
  4. Turn out fixing screws and remove from the lever basis the panel of switches, disconnecting sockets in process of receiving access.
  5. Give four nuts of fastening of the lever to a floor and take lever assembly with a rod of a choice of transfers from the car.
  6. In case of need release fastening in the lever bases, separate the lever from a rod and take both elements from the assembly case. Attentively study a condition of all components, special attention giving to axial plugs. Replace the worn-out and damaged details.

Knot of driving drafts


Scheme of installation of knot of driving drafts

2 — the Clamp of fastening of knot
3 — the Clamp of fastening of knot

4 — the Axis of fastening of draft of switching to the lever of a choice of transfers (from above on RKPP case)


 PERFORMANCE ORDER

  1. Disconnect a choice rod from a collar, - the bolt is behind the power unit before a back partition of an impellent compartment and access to it on the majority of models is possible from above, otherwise follows поддомкратить a front of the car and to establish (access to a bolt from below is strongly limited).
  1. Release clamps and remove an axis connecting draft of switching to the lever of a choice of transfers in the top part of a case of RKPP, - the axis is subject to replacement without fail (see an illustration the Scheme of installation of knot of driving drafts).
  2. Release fastening of a basic arm, develop knot of drafts up and remove it from the car. In case of need arms also it can be removed after an otdavaniye of fixing bolts.
  1. Survey knot of drafts on existence of damages, replace the failed components.

F23 models


Design of a drive of gear shifting of RKPP F23


Elements of the mechanism of a drive of switching (F23)

The knot consists of the lever of switching, driving cables of knot of drafts (see illustrations the Design of a drive of gear shifting of RKPP F23 and Elements of the mechanism of a drive of switching (F23)).

Gear shifting lever

 PERFORMANCE ORDER

  1. Remove the central console (see. Head Body).
  1. Hooking a small screw-driver, release clamps of cables, - wring out clamps before click.

The further pulling of clamps is interfaced to risk of their damage!

  1. Remember the fixed provision of cables, then separate their tips from the lever basis.
  2. Release clamps of fastening of cables in a forward part of lever assembly.
  3. Turn out four fixing bolts and remove assembly of the lever of switching from a floor.
  4. In case of need tips of cables can be removed from the lever. Originators of the real Management do not recommend to make further dismantling of the lever of gear shifting.

Driving cables

 PERFORMANCE ORDER

  1. Remove the central console (see. Head Body).
  1. Hooking a small screw-driver, release clamps of cables, - wring out clamps before click.

The further pulling of clamps is interfaced to risk of their damage!

  1. Remember the fixed provision of cables, then separate their tips from the lever basis.
  2. Release forward clamps of cables.
  3. Remove a distributive air line.
  4. Remove the storage battery (see. Head engine Electric equipment).
  5. Remember the fixed provision of cables, then separate their tips from the gear shifting mechanism on RKPP case.
  6. Liberate covers of cables from a basic arm of knot of drafts.
  7. Involve cables in an impellent compartment through an aperture in a partition.

Installation

F13, F17 and F18 models

Lever of switching and rod of a choice of transfers

 PERFORMANCE ORDER

  1. If assorted, make lever assembly with a rod, - track correctness of installation of the basis of the lever on an axis.
  2. Grease axial and bearing surfaces with silicone greasing and establish assembly on the regular place. Acquire fixing bolts, then tighten them with demanded effort.
  3. Establish the panel of switches, - track correctness of laying of electroconducting. Establish into place the central console (see. Head Body).
  4. Under the car put on a rubber cover a shaft of a rod of a choice of transfers and reliably fix it on a partition of an impellent compartment.
  5. Connect a rod shaft to a draft collar, - track correctness of combination of the adjusting labels put in the course of dismantle. Tighten a collar bolt with effort of a stage 1, then hold on it on a corner of a stage 2 (see. Specifications).
  6. Check serviceability of functioning of the mechanism of gear shifting, - in case of need make necessary adjustment (see. Adjustment of a drive of gear shifting), then lower the car on the earth.

Knot of driving drafts

The new axis of the lever is required.


 PERFORMANCE ORDER

  1. Before installation grease hinges and axial joints with silicone greasing.
  2. Establish knot on the regular place and establish an arm on support. Fix knot in this situation by brackets, having planted them in flutes of axes (see an illustration the Scheme of installation of knot of driving drafts).
  3. Connect bent for to the lever and fill a new axis. Reliably fix an axis the holding mechanism (see an illustration the Scheme of installation of knot of driving drafts).
  4. Connect a rod shaft to a draft collar, - track correctness of combination of the adjusting labels put in the course of dismantle. Tighten a collar bolt with effort of a stage 1, then hold on it on a corner of a stage 2 (see. Specifications).
  5. Check serviceability of functioning of the mechanism of gear shifting, - in case of need make necessary adjustment (see. Adjustment of a drive of gear shifting), then lower the car on the earth.

F23 models

Gear shifting lever

 PERFORMANCE ORDER

  1. If removed, connect tips of cables to the lever basis, - use flat-nose pliers.
  2. Establish lever assembly on a car floor, screw fixing bolts and tighten them with demanded effort.
  3. Without latching, establish forward clamps of cables.
  4. Connect the ends of cables to the lever basis.
  5. Make adjustment of the mechanism of switching (see. Adjustment of a drive of gear shifting).
  6. Establish into place the central console (see. Head Body).

Driving cables

 PERFORMANCE ORDER

  1. Push cables through an aperture in a partition of an impellent compartment.
  2. Plant covers of cables in an arm of a case of RKPP.
  3. Connect tips of cables to drafts, - use flat-nose pliers.
  4. Make sure of correctness of laying of cables, then, yet without latching, establish clamps of covers of cables in reception flutes.
  5. Connect tips of cables to the lever basis.
  6. Make adjustment of the mechanism of switching (see. Adjustment of a drive of gear shifting).
  7. Establish a distributive air line and the central console (see. Head Body).