Opel Astra, Zafira

since 1998 of release

Repair and car operation



Opel Astra
+ Opel Astra and Zafira Cars
+ Operation manual
+ Routine maintenance
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
- Suspension bracket and steering
   Specifications
   Removal and installation of a rotary fist
   Check of a condition and replacement of stupichny assembly
   Removal and installation of a forward stretcher
   Removal, regenerative repair and installation of a rack of a forward suspension bracket
   Removal and installation of the forward stabilizer of cross-section stability
   Removal, regenerative repair and installation of the bottom lever of a forward suspension bracket
   Replacement of the bottom spherical support
   Removal and installation of back stupichny assembly
   Check of a condition and replacement of bearings of back wheels
   Removal, check of a condition and installation of the back shock-absorber
   Removal and installation of screw springs of a back suspension bracket
   Removal and installation of a torsionny beam of a back suspension bracket
   Replacement of rezinometallichesky hinges of longitudinal levers of a torsionny beam
   System of adjustment of a road gleam of a back axis - the general information and adjustment
   Removal and installation of the air valve and highway of a regulator of a road gleam of a back axis (Versatile person model)
   Removal and installation of a steering wheel
   Removal and installation of a steering column
   Removal, check of a condition and installation of an intermediate shaft of a steering column
   Replacement of protective covers of a case of the steering mechanism
   Removal and installation of the steering mechanism
   Removal and installation of the steering pump
   Air removal from a hydraulic path of GUR
   Removal and installation of tips of steering drafts
   Removal and installation of steering draft
   Corners of installation of wheels
+ Body
+ Onboard electric equipment

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Removal and installation of a forward stretcher

Specialists of firm car repair shops Opel for combination of the power unit with a stretcher use special conductors. If similar adaptations near at hand is not available, before the beginning of dismantle of components it is necessary to mark their situation from each other.


The help of the assistant is required.


Scheme of an arrangement of bolts of fastening of a stretcher

1, 3 — Forward bolts
2 — Lateral bolts

4 — Back bolts

Removal

 PERFORMANCE ORDER

  1. Bring forward wheels of the car into rectilinear situation, take a key from the lock of ignition and block a steering wheel.
  2. In a driver's foot well turn out a bolt of fastening of the lower part of an intermediate shaft of a steering column to an entrance shaft of the steering mechanism. Separate an intermediate shaft and take him aside.
  3. Remove the storage battery with the adjusting pallet (see. Head engine Electric equipment).
  4. On the Zafira models in a back part of an impellent compartment remove rubber consolidation and a plastic cover. Give fixing nuts and remove the main cover from a partition.
  5. Fix a radiator on the front panel, having passed two bolts in lateral fastenings, - the bottom, rubber support of a radiator are established on a stretcher.
  6. Uncover the assembly block of the relay in the left part of an impellent compartment and take from the landing nest a GUR system safety lock. Release clamps, disconnect a safety lock block from the general block and take it together with conducting.
  7. Release a fixing nut and disconnect the tire of grounding of electroconducting of a steering from the body panel, - try to remember the scheme of laying of a plait, then lower the last down on a case of the steering mechanism.
  8. Hang out from above the power unit, - two elevating eyes are located in the left part of a head of the cylinders, one - in right (see. Head Engine).
  9. Cock the parking brake, поддомкратьте the car and establish it on props. Remove both lobbies of a wheel. At the corresponding complete set remove protection of a case and the thermofilter of the steering mechanism.
  10. Remove a front bumper (see. Head Body).
  11. Remove sections of protection of an arch of the right forward wheel.
  12. Disconnect from two parties vertical drafts of the stabilizer of cross-section stability from suspension bracket racks.
  13. Disconnect tips of steering drafts from levers of rotary fists (see. Removal and installation of tips of steering drafts).
  14. Turn out bolts of coupling collars of a rotary fist and liberate from them fingers of the bottom spherical support.
  15. Remove a reception pipe of system, the catalytic converter and average section of system of production of the fulfilled gases (see. Head of the Power supply system and release).
  16. Try to remember the scheme of installation of the steering mechanism over a back support of the power unit, then separate the last from a basic arm on a stretcher (see. Head Automatic transmission).
  1. Separate a back support of the power unit from a transmission case.
  1. Turn out the central bolt of a forward support of a suspension bracket of the power unit.
  2. On the models equipped To/in, disconnect the resonator from forward right section of a stretcher.
  1. Prop up a stretcher a telezhechny jack, - for the purpose of distribution of loading lay on a jack head wooden whetstone (in an ideal it is necessary to use a special bed).
  1. Accurately mark the provision of a stretcher and bolts of its fastening concerning a car body, - experts use at installation special conductors.
  2. Turn out bolts of fastening of a stretcher. Bolts have various length, - try to remember location of each of them. General scheme of an arrangement of fixture the following: two bolts in front, two bolts over the bottom levers of a suspension bracket and six bolts on triangular knitsa (see an illustration the Scheme of an arrangement of bolts of fastening of a stretcher).
  1. By means of the assistant lower a stretcher, - try not to damage electroconducting of the steering pump. Lowering a stretcher, liberate a shaft of the steering mechanism from the rubber plug through passage in a car floor.

    A — Liberation of a shaft of the steering mechanism from the plug through passage in the car bottom
    B — the Stretcher of the forward suspension bracket which has been removed from the car

A.

B.
  1. Remove the steering mechanism, the bottom levers of a suspension bracket and the stabilizer of cross-section stability (see. Removal and installation of the forward stabilizer of cross-section stability, Removal, regenerative repair and installation of the bottom lever of a forward suspension bracket and Removal and installation of the steering mechanism). If necessary rubber support can be replaced, but only in pairs (for example, right and left together). Squeezing of support can be made by means of a long carving core, pair of nuts with washers and a piece of a metal tube. In case of need turn out fixing bolts and remove a basic arm of the mechanism of gear shifting.

Installation

Installation is made as it should be, the return to an order of dismantle of components.

 PERFORMANCE ORDER

  1. Track, correctness of combination of the landing labels put in the course of dismantle, all fixture tighten with demanded effort. Try not to allow shifts of the rubber plug through passage when landing in it an entrance shaft of the steering mechanism, - in case of need ask the assistant to hold the top section of the plug from salon and densely latch the bottom section in a reception opening.